Auto 3 Ply Corrugated Cardboard Production Line

• After-sales Service: Maintenance and Repair Service
• Warranty: 1 Year
• Condition: New
• Certification: RoHS, ISO 9001:2000, ISO 9001:2008, CE, UL
• Automation: Automatic
• Suitable for: Recycled Material, Paper, Corrugated Cardboard
• Model NO.: YK-1800-3-100
• Paper Thickness: Cardboard
• Item: Hydraulic Shaftles Mill Roll Stand
• Size: 1800/2200/2500
• Type: Packaging Line
• Name: Carton Box Making Machine
• Function: Corrugated Box Machine
• Usage: Making Corrugated Cardboard
• Driven Type: Hydraulic
• OEM: Accept
• Speed: 60m/Min
• Machinery Test: Provided
• Application: Food, Beverage, Commodity, Medical, Chemical
• Voltage: 380V/415V/440V
• Delivery Time: 30days
• Weight: 5000
• Use for: 2/3/5 Layers Line Width 1800-2500mm
• Transport Package: Standard Packaging
• Specification: YK-1800
• Trademark: YIKE Group
• Origin: China
• HS Code: 84413090
• Production Capacity: 50sets/Month

Product Description

specification	Equipment name	UNIT	QTY	Remark
ZJ-F	Shaftless mill roll stand	a	3	expand chuck,manual dics brakes,Mechanically - actuated lift,panning left and right on the middle. track length6000mm,trolley used 10mm medium plate welding.
	Paper trolley	a	6
RG-1-600	Top paper preheater	a	1	roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
RG-1-600	Core paper preheater	a	1	roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
SF-280S	Corrugated single facer	a	1	Corrugated main roller¢280mm,material with 48CrMo alloy steel, independent gear box, universal joint transmission structure.
RG-2-600	Double  preheater	a	1	roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
GM-12	Double  glue machine	a	1	Glue roller diameter 215mm.Each independent frequency motor drive, manual adjustment glue gap.
DF	Conveyor bridge	set	1	200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.
SM-10	Double facer	set	1	Dryer section 9 heating plate, hydraulic lifting roller, using intensive pressure roller.
ZQS	Thin knife slitting	set	1	Electric thin blade,electric detuning,five knives eight lines, blade with tungsten alloy steel making.
NC-120	NC cutter helical knives	a	1	Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.
DMT-120	Paper sheet delivery and side conveyor	a	1	Electric adjustment cardboard size, pneumatic control transverse output paperboard.
ZJZ	Glue station system	set	1	Customer-owned pipeline.glue device respectively carrier pot,main pot,storage pot,and send glue pump,back glue pump.
QU	Gas source system	a	1	Gas source is prepared by the customers.
ZQ	Steam system	set	1	Including within equipment pipelines valve,traps,meter and steam elements,customer-supplied heat and piping.
DQ	Electrical control cabinet system	set	1	Electronic control system::fingerless single facer,driving part,NC thin blade slitter scorer,double facer,glue machine all adopt frequency motor,delta frequency control system.operation interface easy and  convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function. The main relays Schneider brand.

main technical parameters and requirements in production line

1. The maximum production width of the corrugated cardboard:1600mm
2. Design speed:100m/min
3. Economic speed:60-80m/min

note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172ºC)
Paper rating of not less than B grade        Paper moisture content of about:11%±2%
top paper:100-250g/m2           core paper:100--250g/m2
corrugated paper:100-200g/m2

1. Flute-type combination:A ,C, B, E(as customers' requirement)
2. Steam the necessary requirements:

amount of steam 2500-3000Kg/Hr         the highest pressure:1.2MPa
common pressure:0.8-1.1MPa
   6,power supply:380V     50Hz         Three-phase four-wire system
   7,equipment installed total power:about120Kw     The actual power consumption:about 60Kw(full speed)
   8,equipment covers:about38m×10m×5m(Specific length of foundation Figure prevail)
   9,Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position
   10,Equipment applicability,Available in A, B, C class domestic or imported paper Paper

Customer-owned section
1,steam heating system:proposal with 2000Kg / Hr of a steam boiler    pressure:1.25MPa    steam pipeline.
2,air compressed machine,air pipeline,glue conveying pipe.
3,power supply,wires connected to the operation panel and line pipe.
4,water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.


ZJ-F shaftless mill roll stand
Structural features:
★Symmetrical structure can also install two bundles of paper at the same time,Paper can be used for non-stop for a job;Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.
★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car;paper guide the use of channel 14 and the guide post weld,paper car adopt 10mmwelded stell,the length of track is 4500mm.
★manual dics brake,add screw following
★electric elements centralized control the electric elements,expand chuck.
            

technical parameters:
1,Backstands action mode:mechanical electric operation
2,the range of paper jams:maximum:1600mm    minimum:600mm
3,the diameter of paper jams:maximum:¢1400mm    minimum:¢400mm
4,Unilateral maximum load:maximum2000Kg
5,Powered motor parameters:
Paper jams motor550W×4set  380V    50HZ short(S2)working standard
lift motor 1.5Kw      380V    50HZ  short(S2)working standard
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
motor	Hebei Hengshui
reducer	Shandong Dezhou  Jin bu huan
contacts	Chint  or De li xi
chuck	Xusheng	3 inches, 4 inches shared
wallboard	Production own	HT200

paper trolley,track
Structural features:
★push the roller in place.
★track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn  round  welding,the track length 4500mm.
★Each paper with two stage paper trolley,and the paper from the two sides at the same time.


main purchased components,materials and place of origin:

Name of main parts	Brands or place of origin	Material and type
Track and paper trolley	Tanggang or Jigang	Number 14 channel steel,Q235A,strip
bearing	HRB,ZWZ,CYC

RG-1-600 top(core)paper preheater
Structural features:
★In accordance with national standard category pressure vessel,and with the pressure vessel certificate.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable.
★electric adjustable angle, angle can  rotate in the range of 360°,and adjust the  paper preheat area.

technical parameters:
1,diameter of the preheat roller:¢600mm       
Diameter of the angle:¢85mm×2
  2,work power:380V     50Hz   
3,motor power:250W    short(S2)work system
main purchased parts,materials and place of origin:

Name of main parts	Brands or place of origin	Material and type
Steam rotary joint	Shandong tengzhou Lu guan qiu
preheater	Hangang or Jigang	Q235BPressure Vessel Plates
bearing	HRB,ZWZ,CYC
Seat belt bearing	Zhengjiang five rings
reducer	Shandong, De zhou,Jin bu huan
relays	Chint or de li xi
Angle axis		GB seamless steel pipe¢85
traps	Beijing	Inverted bucket

SF-280S fingerless type single facer
Structural features:
★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet,not less than 1.5 meters away from the host,Fully enclosed full operation side.
★base and wallboard cast iron wall,Wallboard thickness130mm.universal Joints.
★corrugated roller material adopt  48CrMoalloy steel,quenched,Laser hardening,Surface finish,main roll of corrugated diameter¢ 280mm,surface hardnessHRC60degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings.
★pressure roller ¢ 284mm,surface grinding and chrome-plated;cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices).
★pneumatic control glue to glue back, glue roller diameter ¢215mm,Engraved polished surface after a 36-line pit style textured machined chrome plated,after scraping the roller surface polished hard chrome plated.
★Corrugated roller, pressure roller materials provided by the Central Plains Steel,High on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ¢ 160mm cylinder with compression cylinder.
★preheat roll adopt seamless steel pipe production by tiangang ¢ 300mm,connecting with metal Hose.
regular technical parameters:
1,effective width:1600mm                  2,operation direction:left or right(determined in accordance with customer plant)
3,design speed:100m/min                4,temperature range:200-260ºC
5,corrugated flute:(UV type or UVV type)
roller diameters parameters:
1,diameter of corrugated roller: ¢280mm          2,diameter of pressure roller: ¢284mm
3,diameter of glue roller: ¢216mm              4,diameter of preheat roller: ¢320mm
powered motor parameters:
1,main drive motor:7.5Kw          rated voltage:380V    50Hz     Continuous (S1) working standard
2,suction motor:7.5Kw       rated voltage:380V    50Hz     Continuous (S1) working standard


main purchased parts,materials and place of origin:

Name of main parts	Brands or place of origin	Material and type
Wall and Pedestals	Production own	HT200
Rotary joints and metal hoses	Shan dong teng zhou luguanqiu
Main drive motor	Hebei Hengshui	7.5Kwspeed motor
bearing	HRB,ZWZ,CYC or Zhengjiang wanxiang
Seat belt bearing	Zhengjiang five rings
High pressure air	Shanghai Yingfa
cylinder	Zhengjiang Sanzheng
contacts	Chint or de li xi

DF conveyor bridge
structural features:
★This part is the main beam of the 20th channel, 16-beam, angle iron 63, column, etc. are connected.
★Both sides of the security fence, ladder , high-strength save people the word pedals, ensure the safety of personnel and easy to operate.
★Pull the paper shaft surface tension axis, feeding shaft by grinding hard chrome plated.★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow can be infinitely adjustable.
★Dual front bezel correction guide column positioning, screw driver, fast and accurate positioning, walking steadily.

roller diameters parameters:
1,Paper roll and a tension roller diameter:¢130mm   diameter of conveyor roller:¢110mm
2,Active tension roller diameter:¢85mm  diameter of over paper rollers and guide rollers:¢110mm
3,Paper towing shaft diameter:¢110mm       
Motor and electrical parameters:
1,corrugated single paper lift motor:3Kw    380V     50Hz   continuous(S1)work system
2,The bridge adsorption motor:3Kw      380V     50Hz   continuous(S1)work system
3,Wide motor tune cardboard:    250W             380V     50Hz    short(S2)work system
main purchased parts,materials and place of origin:

Name of main parts	Brands or place of origin	material
The bridge main skeleton	Tiangang or tanggang	NO20channel iron,NO18beam,NO12channel iron,NO63angle,40*80squal steel and so on connected.
guardrail	tiangang	¢42mmLow pressure fluid pipe
Paper lifting belt	Shanghai	PVC conveyor
Cardboard conveyor	Hebei	Parallel transport rubber band
Adsorption inverter fan	Shanghai yingfa motor factory
inverter	Taiwan delta
bearing	HRB,ZWZ,LYC
Seat belt bearing	Fujian fushan
Paper width adjustment gear	Shangdong jinbuhuan reducer
Paper motor(frequency)	Hebei hengshui yongshun motor
Conveying rollers and the rollers, the paper roll	Tiangang Seamless steel pipe
contacts	Chint or de li xi
button	Chint  NP2series

RG-2-600 triple preheater
Structural features:
★preheat roller accord with the national standard of the pressure vessal,and enclosed the pressure container certificate and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★electric adjustable angle, it can rotated adjust the paper preheat area in the range of 360°.

technical parameters:
1,diameter of preheat roller:¢600mm      range of angle adjustment:360°rotation    diameter of wrap angle axis:¢85mm
2,steam temperature:150-200ºC      steam pressure:0.8-1.3MPa
3,motor power:250W     short(S2)working system      380V     50Hz
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Steam rotation joint	Fujian quanzhou yujie
preheater	Hangang or jigang	Q235B pressure container board
bearing	HRB,ZWZ,LYC
Seat belt bearing	Fujian fushan bearing
reducer	Shandong dezhou jinbuhuan
contacts	Chint or de li xi
Angle axis		GB seamless steel pipe¢85
traps	Beijing	Inverted bucket

GM-12 double glue machine
Structural features:
★After the glue roller surface after quenching inner hole machining, grinding and dynamic balancing surface engraved with pit style textured, coating evenly, less consumption of plastic.
★doctor roller surface by grinding and hard chromium plating.
★other guide rollers with hard chrome plated.
★Pressure roller with pneumatic lift, easy operation.
★ manually adjust scraping gap.
★glue roller ¢ 215mm,Doctor roll¢ 122mm,press paper roller¢ 122mm,preheat roller 270mm.
★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance.

regular technical parameters:
1,MAX.working width:1600mm           2,operation direction:left or right(Determined in accordance with the customer's facility)
3,design speed:100m/min         4,Gas supply system:0.4-0.6Mpa
5,Preheat cylinder temperature range:150-200ºC    Steam pressure:0.8-1.2Mpa
Roller diameter parameters:
1,glue roller diameter:¢215mm             doctor roller diameter:¢122mm
2,lower preheating roll diameter:¢270mm         under preheat roller diameter:¢270mm
3, Over the paper roll diameter:¢85mm
Power motors and electrical parameters:
1,glue roller initiative frequency motor:3KW            380V     50Hz    Continuous (S1) working standard
2,glue pump motor:         2.2KW           380V     50Hz    Continuous (S1)working system
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Glue roller and doctor roller	Tiangang production	45 Quenched and tempered steel
Preheat roller	Tiangang or jigang	Q235BContainer board
Bearing	Ha, Wa, Luo or Zhejiang Wanxiang
Seat belt bearing	Zhejiang wuhuan
Pneumatic solenoid valve	Japan SMC or AirTAC
Relays	Chint or Delixi
Main reducer	Shandong jinbuhuan
Frequency machine	Taiwan Delta or INVT
Steam valve	Zhengzhou yuming

SM-10 type double facer
Structural features:
★Heating plate surface by grinding treatment, hot plate width 600mm, a total of 12 heating plate and cooling 4 m.
  Heating plate with a container board production, in line with national standards for a class pressure vessel, with pressure vessel certificate and inspection certificate.
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic lifting.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.

technical parameters:
1,temperature requirement:160-200ºC   steam pressure:0.8-1.3MPa         2,air source pressure:0.6-0.9MPa
3,Cooling stereotypes length:4m       Heating plate quantity:9 pieces         
  4,hydraulic system pressure:6---8MPa
roller diameter parameters:
1,upper drive rubber roller diameter:¢475mm         lower drive rubber roller diameter :    ¢350mm        Wear rubber Outsourcing
2,Former follower with roller diameter:¢215mm           back setting belt driven roller diameter:¢176mm
3,Platen roller:    ¢70mm       Setting roller diameter:¢86mm
4,upper belt tension roller diameter:¢155mm          upper roll diameter with detuning:¢124mm
5, Entrusted with the roll diameter lower belt:¢130mm
Note: All the roller surface after grinding are hard chrome plated.
Power motors and electrical parameters:
1,Main drive motor power:22Kw               380V        50Hz     Continuous (S1) working standard

Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Main skeleton	Tiangang or laigang	NO36Channel steel
preheater	Dezhou luxing chemical factory	Q235BContainer board production
Main drive motor	Hebei hengshui	frequency motor
Cotton belt	Shenyang
traps	Beijing	Inverted bucket
contacts	France Schneider
button	Chint  NP2 series
Air switchs Air switch	France Schneider
Frequency machine	Taiwan delta
bearing	HRB,ZWZ,LYC
Drive wallboard	Production by own
Pneumatic elements	Japan SMC or AirTAC
Proximity Switch	Japan OMRON
Seat belt bearing	Fujian fushan
Hot plate	Production by own

ZQS thin knife slitting
structural feature:
★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly.
★the whole machine can remove left and right,cycloid reducer to adjust.
★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.
★the machine adopt five knives eight lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.


regular technical parameters:
1,effective width:1600mm             2,The maximum mechanical speed:100m/min
3,Mechanical configuration: 5knives 8lines             4,The minimum width of the cutter:135mm  
The maximum width of the cutter:1650mm

Power motors and electrical parameters:
1,Line cutter line motor:0.4Kw    2,Knife wheel drive motor:5.5Kw   
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Frequency motor	Hebei hengshui yongshun
bearing	harbin
Seat belt bearing	Fujian fushan
Relay machine	France Schneider
Proximity Switch	Iapan OMRON
Solenoid valve	Zhejiang sonorCSM
Left and right traverse motor	Shandong jinbuhuan reducer

NC-120 NC cutter helical knives
structural feature:
★it can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★around feed rollers are used  the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.
★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed).


regular technical parameters:
1,Minimum cutting length:500mm                     2,Maximum cutting length:9999mm
  3,Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
Roller diameter parameters:
1,Cross on the knife shaft center distance:¢216mm         2,Before the lower conveying roller diameter  ¢156mm  
3,After the lower conveying roller diameter:      ¢156mm        4,The front of the platen roller diameter: ¢70mm          
5,The front of the platen roller diameter:      ¢70mm
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.
Power motors and electrical parameters:
1,main drive motor power:12.5Kw            Full AC synchronous servo
2,Before feeding motor power:3Kw(Frequency Control)
3,Oil pump motor power:0.25Kw
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Full AC servo motor	Shanghai futian	12.5Kw
Feeding frequency motor	Hebei hengshui yongshun
bearing	HRB,ZWZ,LYC	Up and down the knife roller bearings from Japan NSK
belt	Germany OPTIBELT
Up sleeve	Xianyang chaoyue
Seat belt bearing	Fujian fushan
Contacts  and relays, relays of middle	France Schneider
Proximity Switch	Japan OMRON
Flying shear servo control system	Germany kebi
Motion control board	Germany MKS-CT150
Rotary encoder	Wuxi ruipu
Feeding drive	Taiwan delta
Human Machine Interface	Taiwan WEINVIEW or MCGS
Sun gear	China shenzhen
Pneumatic components	Zhejiang sonor CSM

DMT-120 paper sheet delivery and side conveyor
structural features:
★Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.
★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.
★Vertical bin using wide flat belt conveyor transport.


technical parameters:
1.The maximum accumulation length:3000mm                       
 2,The maximum stack height:200mm
Power motors and electrical parameters:
1.Main conveyor motor:3Kw   adopt frequency motor         
 2,Lateral output of the motor:1.5Kw    Three-phase asynchronous motor
3,Walking Motor:1.5Kw    Three-phase asynchronous motor