320C 2200MM Fingerless Type Single Facer Machine With 48CrMo Alloy Steel Tungsten Carbide
Corrugated main roller ¢320mm,material with 48CrMo alloy steel,tungsten carbide dealing,Tile roll modular group lifting transfer.Airbag ballasting structure,import main bearing,PLC automatic control glue,HMI touch screen,Breaks automatic parking relief,steam heating way.
main technical parameters and requirements in the production line
150-2200-type five layer corrugated paperboard production line:
| 1 |
Effective width |
2200mm |
2 |
Design produce speed |
150m/min |
| 3 |
Three layer work speed |
100-140m/min |
4 |
Five layer work speed |
90-130m/min |
| 5 |
Seven layer work speed |
------------------- |
6 |
The highest change single speed |
100m/min |
| 7 |
Longitudinal separation accuracy |
±1mm |
8 |
Cross-cutting precision |
±1mm |
note |
Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. |
| Top paper index |
100g/--180g/ Ring crush index(N.m/g)≥8 (Water containing8-10%) |
| Core paper index |
80g/--160g/ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) |
| In paper index |
90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) |
| 9 |
Flute combination |
|
| 10 |
Steam requirement |
The maximum pressure 16kg/cm2 |
Common pressure10-12kg/cm2 |
use4000kg/Hr |
| 11 |
Electricity demand |
AC380V 50Hz 3PH |
Total power≈250KW |
Running Power≈150KW |
| 12 |
Compressed air |
The maximum pressure 9kg/cm2 |
Common pressure4-8kg/cm2 |
use1m3/min |
| 13 |
space |
≈Lmin75m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail) |
SF-320C fingerless type single facer
structural feature:
★adopt hood suction structure,matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
★High quality resin sand casting,wall thickness 200mm.Adopt independent gear box, Universal joint transmission structure.
★install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.
★Glue roller unit structure with the overall relocation,Maintenance can sway the machine at the overall maintenance,improve the working efficiency.
★The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.
★Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
★Glue department using integrated slide structure,Glue roller surface after grinding engraved with 25 lines and pit-style textured hard chrome plating.
★corrugated roller adopt tungsten carbide dealing,diameter of the main corrugated roller¢ 320mm,Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→tungsten carbide dealing,hardness of surface is HRC58degrees.
★Active force variable frequency motor drive, energy efficient, low failure rate.
★Glue wide electric adjust to changes in the width of the paper used.
★Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy.
★Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery.
Technical parameters:
1,effective width:2200mm
2,operate direction:left or right(Determined in accordance with the customer's facility)
3,design speed:150m/min
4,range of temperature:160-180ºC
5,air source:0.4-0.9Mpa
6,steam pressure:0.8-1.3Mpa
7,equipment:Lmx3.5*Wmx1.7*Hmx2.2
8,single weight:MAX 7000Kg
Roller diameter parameters:
1,corrugated roller:up¢320mm down¢316mm pressure roller:¢324mm
2 ,glue roller:¢242mm fixed paste roller: ¢140mm preheat roller:¢402mm
Powered motor parameters:
1,main frequency drive motor:18.5KW rated voltage:380V 50Hz Continuous (S1) working standard
2,suction motor:11KW rated voltage:380V 50Hz Continuous (S1) working standard
3,glue reducer:100W rated voltage:380V 50Hz Continuous (S2) working standard
4,glue gap motor:250W rated voltage:380V 50Hz short(S2) working standard
5,glue pump motor:2.2KW rated voltage:380V 50Hz Continuous (S1)working standard
Auxiliary equipment:
1,Special pulley crane configuration tile roll maintenance, convenient to use when maintenance tile roll, and fast.
2,Configuring an external guide pulley crane to lengthen the trip, in order to successfully remove the line outside the repair parts.
Mainly purchased parts, raw materials and origin:
| Name of main parts |
Brands or place of origin |
material |
| wallboard |
Production by own |
HT250 |
| Transmission box |
hebei |
QT450 |
| Corrugated roller |
|
Alloy steel corrugated |
| Rotation joint and Metal Hose |
Fujian quanzhou yujie |
|
| Main frequency motor |
Hebei hengshui yongshun motor factory |
|
| Reducer motor |
Taiwan chengbang |
|
| Bearings |
HRB,ZWZ,LYC |
|
| Corrugated roller and pressure roller bearing |
America Timken |
|
| Seat belt bearing |
Zhejiang wuhuan |
|
| High pressure fans |
Shanghai yingfa motor factory |
|
| cylinder |
Zhejiang sonor CSM |
|
| Solenoid valve |
Zhejiang sonorCSM |
|
| traps |
beijing |
Inverted bucket type |
| contacts |
France scheider |
|
| button |
Chint NP2 series |
|
| Air switch |
French Schneier |
|
| Position Sensor |
Japan OMRON |
|
| Frequency controller |
Taiwan delta |
|
| PLC |
Taiwan delta |
|
| Human Machine Interface |
Taiwan WEINVIEW or MCGS |
|
| Lose rubber pump |
Hebei botou |
|
Audited Supplier 
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