YK-1224 Flexo Printer Computer Slotter Die Cutter Machine with Folder Gluer FFG Inline
Machine Description:
1. The components of this machine include a feeding and conveying device, a printing device, and a slotting device, which can achieve printing and slotting processes for corrugated cardboard.
2. The body material is HT250, with a thickness of 50mm. After the second stage of quenching, it adopts CNC machine tools, which have high strength and high precision.
3. The transmission gears are all spur gears with low noise and high precision. The gears undergo high-frequency heating and grinding, and are lubricated with fully automatic circulation.
4. The gear material is 40 chromium steel high-frequency quenched, with high precision and a hardness of HRC60, meeting the national level 6 standard for gear grinding. The main transmission gear and roller are connected by expansion sleeves.
5. Harbin bearings are used for the bearings.
6. The main motor is adjusted using a frequency converter, which is from Shenzhen Envision brand. The PLC and touch screen are from Taiwan's Delta brand, and the contactor is from Siemens.
7. The rubber roller adopts the Chunfeng Yinxing rubber roller from Jizhou City, a well-known brand in China.
8. The mesh roller adopts the "Dalian Junfeng" brand, a Chinese famous brand.
| Model |
YK-1224 |
| Plate roller length:mm |
2500 |
| Design speed:pcs/min |
180 |
| Working speed:pcs/min |
150 |
| Max printing size:mm |
1200×2400 |
| Max feeding size:mm |
1200×2600 |
| Min feeding size:mm |
350×650 |
| Cardboard thickness:mm |
2--11 |
| Wallboard thickness:mm |
50 |
(1). Device movement
1 . Each unit is electrically driven for left and right movement and has an alarm bell. When the unit moves, the bell will sound a warning to ensure the safety of the operator. After all units are closed, each part is pneumatically locked. There are also lead lock cylinders that can lock each part with the bottom track lock. If the cylinder is not locked, the main motor will not work.
. Leading edge feeding system
1 . The cutting-edge paper feeding system is manufactured by Shandong Xiaosen Precision Industry, with a long service life and high paper feeding accuracy.
2 . The suction assisted cardboard feeding can ensure smooth feeding of cardboard. The volume of wind can be adjusted to conform to the outward inclination angle of the cardboard.
3 . The electric controller controls the left and right movement of the side panel and the forward and backward movement of the rear panel. The distance between the front baffle and the feeding platform is manually adjusted synchronously.
4 . The color touch screen displays the production quantity, which can be input into the production plan and also indicates the number of sheets produced. Once the plan is completed, the counter system stops supplying and issues a warning. The touch screen can store 999 orders.
. Cardboard feeding roller Diameter 160mm
1 . The steel pipe of the cardboard feeding roller is seamless and covered with wear-resistant rubber, which has been balanced and calibrated.
2 . The cardboard feeding roller is a seamless steel pipe with embossing and hard chrome plating, which has been balanced and calibrated.
3 . The distance between the cardboard feeding roller and the pressure roller is manually adjusted by the bipolar turbine box, and the digital dial displays the adjustment data of the size. The adjustment range is 2-12mm for various types. The upper and lower feeding rollers are connected to the transmission gear using a cross slider. When adjusting the distance between the upper and lower rollers, the distance between the two driving gears of the upper and lower rollers will not change.
. The functions of "auto reset" and "clearing memory of printed copies"
1 . The feeding device and printing device both have electric functions of "automatic zeroing" and "plate cleaning memory".
Usually adjust the printing roller and slotting roller to the correct printing position, just try entering 2 sheets and use the "Auto Zero" and "Print Block Clear Memory" functions. Reduce cardboard waste.
. Printing rollers Diameter 408mm.
1 . The printing roller is made of steel material and has undergone balance correction.
2 . Surface grinding, polishing, and hard chrome plating of printing drums.
3 . Adopting a printed board scroll structure. The foot switch controls the printing roller to rotate clockwise and counterclockwise, making it easy to replace the printing plate.
4 . A complete groove in the printing roller is used to hang the printing plate, with a size of 9mm × 3mm.
. Press down the printing roller. Diameter 160mm
1 . After balance correction, the downward pressure printing roller is made of steel pipe without leaving any gaps.
2 . The surface of the downward pressure printing roller is polished and hard chrome plated.
3 . The distance between the printing roller and the downward pressing printing roller is manually adjusted, and the dial displays the adjustment distance, with an adjustment range of 2-12mm for various types. The printing and printing rollers are connected to the transmission gear using a crosshead. When adjusting the distance between the two rollers, the distance between the two driving gears of the two rollers will not change.
. Mesh roller: diameter 200mm
1 . Mesh material: The surface of the steel mesh roller is coated with advanced chrome plating, ensuring flatness and wear resistance.
2 . Synchronization between the mesh roller of the pneumatic automatic control lifting device and the cardboard conveying system. When the cardboard is fed in, the mesh roller touches the printing plate. When the cardboard feed stops, the mesh roller will separate from the printing plate. The mesh roller can be manually controlled by up and down buttons to lift and lower.
. Rubber roller Diameter 200mm
1 . The rubber roller is covered with a wear-resistant rubber roller, which has undergone special grinding, balance correction, and the surface diameter in the middle of the rubber roller is larger than that on both sides, providing good ink transfer effect.
. Upper and lower cardboard feeding rollers
1 . The diameter of the cardboard feeding roller is 86mm, with three cardboard feeding wheels. After balance correction, the steel pipes of the upper cardboard feeding roller have no gaps and are ground, polished, and plated with hard chromium. After balance correction.
2 . After balance correction, there is no gap in the steel pipe of the lower cardboard roller, which is ground, polished, and plated with hard chromium.
3 . Manually adjust the distance between the upper and lower feed cardboard rollers, and the dial displays the size of the distance adjustment, with an adjustment range of 2-12mm The upper and lower feeding rollers are connected by cardboard cross heads with transmission gears. When adjusting the distance between the two rollers, the distance between the two driving gears of the two rollers will not change, which can make the machine have high printing accuracy, low noise, and longer service life of the gears.
. Adjustment device for printing drum.
1 . Using satellite gear structure to adjust clockwise and counterclockwise printing.
2 . The phase of the clockwise and counterclockwise printing plate rollers is electrically adjustable, and the phase motor can be adjusted 360 ° during machine operation and stop through photoelectric control.
3 . The horizontal movement of the printing roller is electrically adjusted with a distance of 20mm.
4 . The "automatic zeroing" and "printing plate cleaning memory" functions enable the machine to quickly adjust the correct printing position of the printing plate. The "auto zero" function is used to clear the printing board. When this function is used, the printing roller will automatically run to clean
The optimal position of the printing plate, after washing, the "plate cleaning memory" can automatically return the printing cylinder to the position in front of the printing plate. After clearing the printing plate, it will save time to adjust the printing block
. Ink delivery system
1 . The ink delivery system adopts a pneumatic diaphragm pump ink cup to prevent ink splashing. Stable ink and easy to maintain.
2 . There is an ink dust net to make the ink clearer and improve the printing effect.
3 . When the machine stops, the mesh roller and rubber roller can operate independently to transfer ink, preventing ink from entering the machine dry.
. Fixed system
1 . The self-locking system is used for adjusting the distance between the feeding rollers, reducing the printing pressure roller, mesh roller, and rubber roller
2 . There is a "printing clockwise and counterclockwise phase" repair device that uses a cylinder. When the unit is turned on and the phase of the printing drum is adjusted, the cylinder rolls the brake unit to maintain the original position of the gear.
3. Transmission gears
. All transmission gears are made of high-quality alloy steel 40crmnti, which has undergone hot refining, high-frequency quenching, and high-precision gear grinding.
. Gear hardness HRC58, long service life, low noise, high production accuracy.
. The gears adopt automatic cyclic lubrication
1. Single axis double blade slotting, each shaft is equipped with a slotting disc, with two slotting blades on each disc. The box height adjustment adopts an electric adjustment structure, with five sets of blade holders (including the trimming side).
2. The slotting knife holder has an electrically adjustable lateral structure, and the screw rod is matched with a linear bearing guide rail. Slotting phase and box height, computer and electric digital control. Slotting knife holder, wire pressing wheel, and pre pressing wheel are embedded with composite wear-resistant plates. Slotting blade shaft clearance, equipped with self-locking device.
3. The sprocket group drives two adjusting screws to move and adjust the dial through a spiral pair, causing synchronous displacement of the convex and concave blade discs. The structure is simple, reliable, and the adjustment accuracy is high. By adjusting each sprocket group separately, the spacing adjustment of the slotting knife can be completed, achieving slotting treatment for cardboard of different sizes.
1. The rubber pad roller and die-cutting roller are made of high-quality materials, and the surface is hard chrome plated after grinding.
2. Balance correction to increase operation stability.
3. The die-cutting roller and the rubber are automatically disengaged through the motor-controlled eccentric device when not die-cutting, which can reduce the empty and simple operation of the machine and extend the service life of the rubber and the die.
4. The mechanical transmission can make the rubber move 40mm left and right, which can make the wear of the rubber roller evenly distributed and greatly increase the service life of the rubber roller.
5. The die-cutting phase adopts electric digital 360° adjustment, which can be adjusted when the equipment is running or stopped, and the operation is simple and fast.
6. The die-cutting part is equipped with a die-cutting knife ring without a template. Ordinary carton does not need to make a template, saving template costs. The horizontal movement of the die-cutting knife ring is manually adjusted, and the four knives of the box height are adjusted synchronously, which is simple to operate and improves efficiency.
The design and manufacturing of the FFG for cardboard boxes comply with printing, die-cutting, folding, bonding, and stacking requirements. It has the functions of carrying, applying glue, folding, and forming multiple layers automatically. Adopting PLC control, touch screen operation, and pre storage and management of orders. Its high-speed production capacity, rapidly changing orders, and good stability can meet the shorter and shorter delivery cycle requirements of our cardboard customers
1. This machine adopts the design concept of Qinglong Company in South Korea, and is the only one in Dongguang County that uses three sets of wall panels to fix the folding arm, achieving stable and vibration free folding of the arm.
2. The folding belt adopts separate power, and each group of belts is driven by a separate motor, which can extend the service life of the belt and reduce the tension of the belt.
3. This machine adopts vacuum adsorption to transport cardboard, ensuring the stability and correction function of the cardboard during operation.
4. Install three pressure line devices on the folding part to compensate for the shortcomings of the printing machine's insufficient pressure line and solve the problem of the scissors difference in the glue box.
5. The paste head adopts the Iwata spray glue device from Japan.
6. The computer has functions such as automatic order exchange and automatic order storage.
7. The counting and discharging section adopts a falling paper feeding method and dual leveling function, thus solving the problem of large differences in cardboard scissors.
8. The discharge part adopts a direct push type, which solves the problem of traditional hook type discharge and small cardboard collapse.
9. The printing department and the pasting box department can achieve differential linkage, input the total width of the cardboard, and the adhesive box belt can automatically track, achieving a minimum distance of 5-10cm between cardboard and cardboard to reduce the speed of the belt, improve the speed of the pasting box, and reduce unnecessary belt wear.
The glue application part adopts non stopping method or adhesive system to avoid the glue curing and easy adjustment of the gap between the glue wheels. The dial is suitable for cardboard with a thickness between 1 and 12mm. The amount of glue can be easily adjusted. To improve the synchronous adjustment of the production speed of bridge and flexographic printing slotting in order to increase the belt speed. At the same time, the slotting speed of flexible printing produced by folding belts and conveyor belts is almost the same, avoiding the asynchronous slotting of folding machines and water-based printing, which may cause the cardboard to get stuck and achieve precise delivery. The speed of the upper and lower belts can be adjusted separately, meaning their speeds are different and can be adjusted to the same speed. Folding cardboard is made with straps or rubber rollers, making it easy to adjust the folding angle. The pre pressing part uses upper and lower rollers to adjust the gap, which can increase the thickness of the cardboard between 1 and 12mm. The dial is easy to adjust for cardboard stacking and counting pieces The cardboard stacking adopts mechanical methods and sensors to achieve full automation. The counter (sensor) counts the number of cardboard boxes, which is convenient to set and reliable. The cardboard stacking adopts computer counting and precise pushing
| Max speed |
200 |
| Max height(mm) |
350 |
| Min height(mm) |
80 |
| Max quantity |
30 |
| Min quantity |
10 |
| Each min-max heap |
16 |
| Max side glue(mm) |
800 |
| Max another side(mm) |
700 |
| Length(M) |
14 |
| Flute |
A,B,C,E A+B B+C B+E |
AUTOMATIC PP BUNDLING machine (OPTION)
1. The machine is mainly composed of 4 units: receiving sheet turning unit, pat in order unit, conveying unit, and pressurized strapping unit.
2. Reduce rely on manpower, replace workers.
3. Work is compact, no need human intervention
4. Carton boxes after strapping are mouth tight and solid, no rebound, less sticky box edge breakage, etc
5. Less workers, higher speed, 2 ~ 4workers less than ordinary strapping machine, 10 to 20 workers less than manual strapping.
6. Suitable for exported packaging, environmental packaging, such as drinks box, beer case, instant noodles box, ceramic tile box, these high class packaging carton boxes.
7. Max sheet size: 1100x1100mm
8. Min sheet size: 300x350mm
- The functional characteristics:
1. This product is suitable for use in carton manufacturers for matching glue boxes or ordering lines. The finishing package can be adjusted automatically according to the carton size.
2. The form of strapping: parallel 1-2 channels, the way there are photoelectric, manual and so on.
3. The ram steering power roller conveyor line: speed: 45mm / min.
4. The bottom bonding surface ≥ 90% bonding width ≥ 20mm bonding position deviation ≤ 0.5mm
5. As needed: configure the EFFL telescopic rack connected to other equipment.
6. The size of the transport equipment: length 4850 × width 2300 × height 2000 (excluding telescopic rack)
- The equipment technical parameters:
1. Power supply 380V/50HZ 2KW/5A
2. Speed ≤ 12-14 packets / min. (depending on the size of the carton)
3. Gas source: 6kg/cm3.
4. Table height: 850mm.
5. Package size: A: L (300-1150) B: W (350-1150) C: H (0-350) mm
6. Applicable packing belt: Width 5mm, Thickness 0.6mm.
7. Strapping form: Parallel 1-2 channels, the way there are photoelectric, manual and so on.
8. Noise: Under working environment, the noise is ≤75DB.
1. The drum is made of stainless steel tube wall 1.5mm.
2. The roller bearing adopts the Harbin brand.
3. The position of the ram is manually adjusted by the screw according to the size of the carton.
4. The fastest speed of the steering line: 50m/min.
1. The drum is made of stainless steel tube wall 1.5mm.
2. The roller bearing adopts the Harbin brand.
3. The motor adopts frequency conversion control, starts up, runs smoothly, and can adjust the speed of the slap according to the size of the carton.
4. Adjust the size of the carton to be completed by manually adjusting the screw.
5. The fastest speed : 70m / min.
- The packaging department:
1. With one unmanned pressure baler, the frame size is 1250 wide × 500 high
The machine size is 1520×680×2000mm.
2. Applicable packing belt: width 5mm, thickness 0.6mm.
3. Bearing capacity: 80Kg.
4. Reel: The inner diameter of the roll paper core is 200mm-210mm, the outer diameter of the roll is 400mm-450mm, and the width of the roll is 170mm-190mm.
5. Bonding method: hot melt method.
6. Strapping tightness: 0-45Kg.
7. Strapping form: parallel 1-2 channels, the way there are photoelectric, manual and so on.
8. The bottom bonding surface is ≥90%, the bonding width is ≥20mm, and the bonding position deviation is ≤0.5mm.
9. Electrical configuration: Panasonic PLC; Schneder inverter; Scheider contactor; Taiwan Yadeke cylinder; Taiwan Wanxin motor.
- Laifu wheel telescopic conveyor:
1. The reed telescopic carriage of Laifu Wheel has the characteristics of flexible expansion, flexible use and labor saving. Sizes can be customized as needed.
2, easy to use and installation, a unit can be up to three times the shortest and longest.
- Packing pipeline configuration sheet
| Motor |
Taiwan Wanxin, Shanghai Yinda, Mengniu |
| The electrical appliances |
| PLC |
Panasonic |
| Contactor |
Shneider |
| Button |
Schneidr |
| Inverter |
Schneide |
| Intermediate relay |
Omron |
| Switching power supply |
Mingwei |
| Text display |
Xinjie |
| Transformer |
Zhengtai |
| Thermal relay |
Zhengtai |
| Circuit breaker |
Zhengtai |
| Terminal block |
Chint |
| Photoelectric switch |
Hugong |
| Conveyor belt |
Shenzhen Belt Lida |
| Roller |
Huzhou Jiutong Technology |
| Cylinder |
Proximity switch Yadeke |
Audited Supplier 
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