YK-1224 Three-Color Leading Edge Printing Die Cutting Machine
Machine composition and performance characteristics:
1. Computer controls the phase adjustment of each printing unit and slotting and die-cutting, which is convenient and reliable to operate.
2. All transmission rollers are made of high-quality steel, hard chrome plated, and surface ground.
3. The transmission gear adopts high-precision helical gear transmission, made of high-quality alloy steel, ground gear processing, high strength, wear resistance and stable operation.
4. Each group of the whole machine is electrically separated, pneumatically locked, and pneumatically locked. The bell alarm continues to ring during walking to ensure the safety of the operator.
5. There are different bell prompts when the equipment starts and stops.
6. The main machine has two-handed start buttons to ensure the safety of the operator.
7. The front and rear of the equipment are equipped with emergency stop switches.
8. The equipment has indicator lights for power on, standby, operation, and abnormality.
9. The whole machine electrical appliances are all internationally renowned brands, the whole machine is reset to zero, the plate is wiped and the order is stored, the printing and die-cutting phases are reset to zero, and the planetary mechanism shortens the printing and die-cutting phase adjustment time and has high precision.
Function Configuration:
A.Paper feeding unit (lead edge feeding)
1) The main control panel is controlled by touch screen and control buttons, which is convenient and reliable.
2) The main machine is started by double buttons to ensure the safety of operators and main machine.
3) Paper can be fed continuously or alternately (with counter) (paper can be fed alternately as needed).
4) Paper feeding count setting, displaying production quantity.
5) The left and right baffle positions are mechanically and electrically controlled to move the distance.
6) The front baffle is manually and synchronously adjusted to adjust the gap.
7) Four-axis front edge paper feeding 7.5KW fan, suction auxiliary paper feeding, to ensure smooth paper feeding.
8) The outer diameter of the upper paper feeding roller is φ155.4mm, seamless thick-walled steel pipe, wrapped with wear-resistant rubber, which not only maintains elasticity but also ensures surface wear resistance, reducing the flattening of the fed cardboard.
9) The outer diameter of the lower paper feeding roller is φ155.4mm, the seamless steel pipe is finely ground and embossed on the surface and hard chrome plated.
10) The two-roller transmission adopts a cross slider coupling transmission to reduce wear and make the transmission smoother.
11) The machine clutch adopts electric control machine clutch, and is equipped with a warning light to continuously alarm during operation to ensure the safety of operators.
12) The paper feeding part, printing part, and slotting part are automatically reset to zero by electric mode.
13) Pneumatic interlocking device.
14) The front edge paper feeding device frequency conversion adjusts the vacuum airflow and pressure to adapt to different cardboard sizes or curved cardboards.
B.Printing (one color/unit)
1.Printing plate roller
1) The outer diameter of the printing plate roller is 408mm including the plate thickness
2) The printing roller is made of high-quality thick-walled seamless steel pipe, and the surface is finely ground and hard chrome plated.
3) Balance correction, stable operation.
4) The reel is hung on the plate, and the single-side locking makes the hanging plate alignment accurate, convenient and fast.
5) The full plate hanging groove is suitable for 9mm hanging plate strips.
6) When loading and unloading the printing plate, the foot switch is electrically controlled for forward and reverse rotation, which is convenient and flexible.
2.Embossing roller
1) The outer diameter of the embossing roller is φ155.4mm.
2) Thick-walled seamless steel pipe, finely ground surface, hard chrome plated.
3) Balance correction, smooth operation.
4) The pressure roller adjustment adopts a self-locking structure for the turbine box gap, and the adjustment range is 0-11mm.
3. Paper feed shaft
1) The outer diameter of the embossing roller is φ86mm.
2) Thick-walled seamless steel pipe, finely ground surface, hard chrome plated, and the shaft head has a bevel to enhance the strength of the shaft body.
3) Balance correction, smooth operation.
4. Ink Anilox roller
1) Anilox roller diameter φ198mm
2) After fine grinding of the thick-walled seamless steel pipe surface, surface grinding, engraving of the anilox pattern, and hard chrome plating are performed.
3) The dots are consistent and the ink is applied evenly, which prolongs the service life of the printing plate and rubber roller.
4) When the rubber roller and the anilox pattern rotate, a speed difference can be formed, allowing the rubber roller to play the role of scraping ink.
5) In conjunction with the paper feeding system, the pneumatic automatic lifting device (when printing, the anilox roller descends and contacts the printing plate, and when printing stops, the anilox roller rises and separates from the printing plate)
C.Slotter ( 4 shafts)
1. Wire pressing wheel
1) Pre-press before pressing, the paper is not easy to break and the box is neat.
2) The gap dial of the pressing wheel is manually adjusted, with an adjustment range of 2-12mm. The cross slider mechanism is used, and the transmission gear is always in the correct meshing state during adjustment.
2. Slotting knife adjustment mechanism
1) The knife shaft is a seamless steel pipe, which has been ground twice, with hard chrome plated on the surface, and moves smoothly.
2) The slotting width is 7mm.
3) The alloy steel is heat-treated and ground with toothed slotting knives, and the hardness and toughness are guaranteed.
4) The alloy steel is heat-treated and ground with double-piece trimming knives, with sharp blades and high precision.
5) The slotting part press wheel and the slotting knife seat are PLC-controlled for left and right horizontal movement, and the button controls the horizontal movement synchronous adjustment, which is simple to operate and improves efficiency.
8) The slotting knife seat gap dial is manually adjusted, with an adjustment range of 2-12mm. The cross slider mechanism is adopted, and the transmission gear always ensures the correct meshing state during adjustment.
9) It can be used for double-piece carton slotting.
3. Slotted phase adjustment mechanism
1) Planetary gear mechanism.
2) The slotting phase is adjusted by electric digital 360°, which can be adjusted when the equipment is running or stopped, and the operation is simple and fast.
D. Diecutter (4 shafts)
1. The rubber pad roller and die-cutting roller are made of high-quality materials, and the surface is hard chrome plated after grinding.
2. Balance correction to increase operation stability.
3. The die-cutting roller and the rubber are automatically disengaged through the motor-controlled eccentric device when not die-cutting, which can reduce the empty and simple operation of the machine and extend the service life of the rubber and the die.
4. The mechanical transmission can make the rubber move 40mm left and right, which can make the wear of the rubber roller evenly distributed and greatly increase the service life of the rubber roller.
5. The die-cutting phase adopts electric digital 360° adjustment, which can be adjusted when the equipment is running or stopped, and the operation is simple and fast.
6. The die-cutting part is equipped with a die-cutting knife ring without a template. Ordinary carton does not need to make a template, saving template costs. The horizontal movement of the die-cutting knife ring is manually adjusted, and the four knives of the box height are adjusted synchronously, which is simple to operate and improves efficiency.
C. Main technical parameters
| Model |
YK-1224 |
| Plate roller diameter: including plate thickness 7.2mm |
φ408 |
| Plate roller length: |
2400mm |
| Design production speed: Piece/minute |
150 |
| Working speed: Piece/minute |
120 |
| Maximum printing size |
1200×2400mm |
| Maximum paper size |
1200×2600mm |
| Mini paper size: |
350×650mm |
| Cardboard thickness |
2--11mm |
| Wallboard thickness |
40mm |
FAQ:
Q1. Are you the manufacturer?
A: We are a manufacturing factory for corrugation line, flexo printer slotter machine, auto gluer machine and semi stitching machine, corrugation machines with land field 20,000 square meters.
Q2. Where is your factory located?
A: Our factory is located in the Industrial park, Dongguang County, Hebei Province, China.
Q3. Where is the nearest seaport?
A:Tianjin Seaport,Qingdao Seaport,Ningbo Seaport, Guangzhou Seaport
Q4.What payment terms are acceptable for you?
A: 30%T/T in advance, 70%T/T before shipping.
B.100% L/C at sight.
Q5. What's the production time for the machines?
1. Some machines in stock
2. 20 days delivery time for auto folder gluer machine, semi stitching machine
3. 2 months delivery time for flexo printer slotter machine, hydraulic mill roll stand, single facer machine
Q6. What kind of machines do you offer?
1. Corrugation machines
2. Flexo printer slotter diecutter machine
3. Folder gluer machine
4.Stitching machine
Q7. What are the advantages of your factory?
A:Since 2002, 20 years of rich experience in the corrugated carton box machine industry.
- CE Certification and the ISO9001-2008.
- After-sales team: 365 working days
- Repair and spare parts service
Q8. Where are your corrugated box machines being exported before?
A: Our corrugated carton machines have been exporting to over 50 countries, including Vietnam,Thailand, Myanmar,Philippines,Malaysia, Indonesia, India, Egypt, Emirate, Bahrain, Saudi Arabic,Russia, Mexico, Brazil, Argentina, Venezuela,Poland, England,Italy etc.
Please contact us: https://yikegroup.en.made-in-china.com/
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