100-1600 280s Steam Heating Five Layer Corrugated Roller Cardboard Production Line

• Customization: Available
• After-sales Service: Maintenance and Repair Service
• Warranty: 1 Year
• Model NO.: 280S
• Condition: New
• Certification: ISO 9001:2000, ISO 9001:2008, CE
• Automation: Automatic
• Suitable for: Paper
• Paper Thickness: Thin Paper
• Max. Produce Width: 1600mm
• Design Speed: 100m/Min
• Flute-Type Combination: a C B E
• Steam: 3000kg/Hr
• Power Supply: AC380V 50Hz 3pH
• Equipment Installed Total Power: 150kw
• Compressed Air: The Maximum Pressure 9kg/Cm2
• Space: Lmin60m*Wmin10m*Hmin5m
• Transport Package: Plastic Film
• Specification: YK-100-1600 5Ply
• Trademark: YIKE GROUP
• Origin: China
• HS Code: 84413090
• Production Capacity: 30sets/Month

Product Description

100-1600 280S Steam Heating Five Layer Corrugated Roller Cardboard Production Line
 

Product Parameters

Specification	Equipment Name	UNIT	QTY	Remark
ZJ-F	Shaftless mill roll stand	a	5	expand chuck,manual dics brakes,Mechanically - actuated lift,panning left and right on the middle
	Paper trolley	a	10	track length4500mm,trolley used 10mm medium plate welding.
RG-1-600	Top paper preheater	a	2	roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
RG-1-600	Core paper preheater	a	2	roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
SF-280S	Corrugated single facer	a	2	Corrugated main roller¢280mm,material with 48CrMoalloy steel,independent gearbox,universal joint transmission structure.
RG-3-600	Triple preheater	a	1	roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
GM-12	Double  glue machine	a	1	Glue roller diameter 215mm.Each independent frequency motor drive, manual adjustment glue gap.
DF	Conveyor bridge	set	1	200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction.
SM-10	Double facer	set	1	Dryer section 600MM*12pieces hot plate, pneumatic lift roller, using intensive pressure roller.
ZQS	Thin knife slitting	set	1	Electric thin blade,electric detuning,five knives eight lines,blade with tungsten alloy steel making.
NC-120	NC cutter helical knives	a	1	Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.
DMT-120	Paper sheet delivery and side conveyor	a	1	Electric adjustment cardboard size, pneumatic control transverse output paperboard.
ZJZ	Glue station system	set	1	Customer-owned pipe line. glue device respectively carrier pot,main pot,storage pot,and send glue pump,back glue pump.
QU	Gas source system	a	1	Gas source is prepared by the customers.
ZQ	Steam system	set	1	Including within equipment pipelines valve,traps,meter and steam elements,customer-supplied heat and piping.
DQ	Electrical control cabinet system	set	1	Electronic control system::fingerless single facer,driving part,NC thin blade slitter scorer,double facer,glue machine all adopt frequency motor,delta frequency control system. operation interface easy and  convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function. The main relays Schneder brand.

 

 

Product Description

 

ZJ-F shaftless mill roll stand

technical parameters:
1,Backstands action mode:mechanical electric operation
2,the range of paper jams:maximum:1600mm    minimum:600mm
3,the diameter of paper jams:maximum:¢1400mm    minimum:¢400mm
4,Unilateral maximum load:maximum2000Kg
5,Powered motor parameters:
Paper jams motor550W×4set  380V    50HZ short(S2)working standard
lift motor 1.5Kw      380V    50HZ  short(S2)working standard
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material
Motor	Hebei Hengshui
Reducer	Shandong Dezhou  Jin bu huan
Contacts	Chint or De li xi
Chuck	Xusheng	3 inches, 4 inches shared
Wallboard	Production own	HT200

paper trolley,track
main purchased components,materials and place of origin:

Name of main parts	Brands or place of origin	Material and type
Track and paper trolley	Tanggang or Jigang	Number 14 channel steel,Q235A,strip
bearing	HRB,ZWZ,CYC

RG-1-600 top(core)paper preheater
technical parameters:
1,Diameter of the preheat roller:¢600mm       
Diameter of the angle:¢85mm×2
  2,Work power:380V  50Hz   
3,Motor power:250W  short(S2)work system
main purchased parts,materials and place of origin:

Name of main parts	Brands or place of origin	Material and type
Steam rotary joint	Shandong tengzhou Lu guan qiu
Preheater	Hangang or Jigang	Q235BPressure Vessel Plates
Bearing	HRB,ZWZ,CYC
Seat belt bearing	Zhengjiang five rings
Reducer	Shandong, De zhou,Jin bu huan
Relays	Chint or de li xi
Angle axis		GB seamless steel pipe¢85
Traps	Beijing	Inverted bucket

SF-280S fingerless type single facer
regular technical parameters:
1,Effective width:1600mm                  2,Operation direction:left or right(determined in accordance with customer plant)
3,Design speed:100m/min                4,Temperature range:200-260ºC
5,Corrugated flute:(UV type or UVV type)
roller diameters parameters:
1,Diameter of corrugated roller: ¢280mm          2,Diameter of pressure roller: ¢284mm
3,Diameter of glue roller: ¢216mm              4,Diameter of preheat roller: ¢320mm
powered motor parameters:
1,Main drive motor:7.5Kw   rated voltage:380V    50Hz     Continuous (S1) working standard
2,Suction motor:7.5Kw   rated voltage:380V    50Hz     Continuous (S1) working standard
main purchased parts,materials and place of origin:

Name of main parts	Brands or place of origin	Material and type
Wall and Pedestals	Production own	HT200
Rotary joints and metal hoses	Shan dong teng zhou luguanqiu
Main drive motor	Hebei Hengshui	7.5Kwspeed motor
Bearing	HRB,ZWZ,CYC or Zhengjiang wanxiang
Seat belt bearing	Zhengjiang five rings
High pressure air	Shanghai Yingfa
Cylinder	Zhengjiang Sanzheng
Contacts	Chint or de li xi

DF conveyor bridge
roller diameters parameters:
1,Paper roll and a tension roller diameter:¢130mm   diameter of conveyor roller:¢110mm
2,Active tension roller diameter:¢85mm  diameter of over paper rollers and guide rollers:¢110mm
3,Paper towing shaft diameter:¢110mm       
Motor and electrical parameters:
1,Corrugated single paper lift motor:3Kw    380V     50Hz   continuous(S1)work system
2,The bridge adsorption motor:3Kw      380V     50Hz   continuous(S1)work system
3,Wide motor tune cardboard:250W    380V     50Hz    short(S2)work system
main purchased parts,materials and place of origin:

Name of main parts	Brands or place of origin	Material
The bridge main skeleton	Tiangang or tanggang	NO20channel iron,NO18beam,NO12channel iron,NO63angle,40*80squal steel and so on connected
Guardrail	Tiangang	¢42mmLow pressure fluid pipe
Paper lifting belt	Shanghai	PVC conveyor
Cardboard conveyor	Hebei	Parallel transport rubber band
Adsorption inverter fan	Shanghai yingfa motor factory
Inverter	Taiwan delta
Bearing	HRB,ZWZ,LYC
Seat belt bearing	Fujian fushan
Paper width adjustment gear	Shangdong jinbuhuan reducer
Paper motor(frequency)	Hebei hengshui yongshun motor
Conveying rollers and the rollers, the paper roll	Tiangang Seamless steel pipe
Contacts	Chint or de li xi
Button	Chint NP2series

RG-3-600 triple preheater

technical parameters:
1,Diameter of preheat roller:¢600mm   range of angle adjustment:360°rotation    diameter of wrap angle axis:¢85mm
2,Steam temperature:150-200ºC      steam pressure:0.8-1.3MPa
3,Motor power:250W     short(S2)working system      380V     50Hz
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material
Steam rotation joint	Fujian quanzhou yujie
Preheater	Hangang or jigang	Q235B pressure container board
Bearing	HRB,ZWZ,LYC
Seat belt bearing	Fujian fushan bearing
Reducer	Shandong dezhou jinbuhuan
Contacts	Chint or de li xi
Angle axis		GB seamless steel pipe¢85
Traps	Beijing	Inverted bucket

GM-12 double glue machine
regular technical parameters:
1,MAX.working width:1600mm      2,Operation direction:left or right(Determined in accordance with the customer's facility)
3,Design speed:100m/min         4,Gas supply system:0.4-0.6Mpa
5,Preheat cylinder temperature range:150-200ºC    Steam pressure:0.8-1.2Mpa
Roller diameter parameters:
1,Glue roller diameter:¢215mm             doctor roller diameter:¢122mm
2,Lower preheating roll diameter:¢270mm         under preheat roller diameter:¢270mm
3,Over the paper roll diameter:¢85mm
Power motors and electrical parameters:
1,Glue roller initiative frequency motor:3KW   380V   50Hz    Continuous (S1) working standard
2,glue pump motor: 2.2KW   380V   50Hz    Continuous (S1)working system
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material
Glue roller and doctor roller	Tiangang production	45 Quenched and tempered steel
Preheat roller	Tiangang or jigang	Q235BContainer board
Bearing	Ha, Wa, Luo or Zhejiang Wanxiang
Seat belt bearing	Zhejiang wuhuan
Pneumatic solenoid valve	Japan SMC or AirTAC
Relays	Chint or Delixi
Main reducer	Shandong jinbuhuan
Frequency machine	Taiwan Delta or INVT
Steam valve	Zhengzhou yuming

SM-10 type double facer
technical parameters:

1,Temperature requirement:160-200ºC  steam pressure:0.8-1.3MPa         

2,Air source pressure:0.6-0.9MPa

3,Cooling stereotypes length:4m  Heating plate quantity:12 pieces         
4,Hydraulic system pressure:6---8MPa
roller diameter parameters:
1,Upper drive rubber roller diameter:¢475mm lower drive rubber roller diameter: ¢350mm  Wear rubber Outsourcing
2,Former follower with roller diameter:¢215mm  back setting belt driven roller diameter:¢176mm
3,Platen roller: ¢70mm Setting roller diameter:¢86mm
4,Upper belt tension roller diameter:¢155mm  upper roll diameter with detuning:¢124mm
5,Entrusted with the roll diameter lower belt:¢130mm
Note: All the roller surface after grinding are hard chrome plated
Power motors and electrical parameters:
1,Main drive motor power:22Kw  380V  50Hz  Continuous (S1) working standard
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Main skeleton	Tiangang or laigang	NO36Channel steel
Preheater	Dezhou luxing chemical factory	Q235BContainer board production
Main drive motor	Hebei hengshui	Frequency motor
Cotton belt	Shenyang
Traps	Beijing	Inverted bucket
Contacts	France Schneide
Button	Chint  NP2 series
Air switch	France Schneide
Frequency machine	Taiwan delta
Bearing	HRB,ZWZ,LYC
Drive wallboard	Production by own
Pneumatic elements	Japan SMC or AirTAC
Proximity Switch	Japan OMRON
Seat belt bearing	Fujian fushan
Hot plate	Production by own

ZQS thin knife slitting
regular technical parameters:

1. Effective width:1600mm             
2. The maximum mechanical speed:100m/min
3. Mechanical configuration:5knives 8lines             
4. The minimum width of the cutter:135mm  

The maximum width of the cutter:1850mm
Power motors and electrical parameters:
1,Line cutter line motor:0.4Kw    2,Knife wheel drive motor:5.5Kw   
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Frequency motor	Hebei hengshui yongshun
Bearing	Harbin
Seat belt bearing	Fujian fushan
Relay machine	France Shneider
Proximity Switch	Iapan OMRON
Solenoid valve	Zhejiang sonorCSM
Left and right traverse motor	Shandong jinbuhuan reducer

NC-120 NC cutter helical knives
regular technical parameters:
1,Minimum cg length:500mm                     
2,Maximum cutting length:9999mm
3,Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
Roller diameter parameters:

1. Cross on the knife shaft center distance:¢216mm         
2. Before the lower conveying roller diameter  ¢156mm  
3. After the lower conveying roller diameter:  ¢156mm       
4. The front of the platen roller diameter: ¢70mm          
5. The front of the platen roller diameter:  ¢70mm

Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.
Power motors and electrical parameters:
1,Main drive motor power:12.5Kw  Full AC synchronous servo
2,Before feeding motor power:3Kw(Frequency Control)
3,Oil pump motor power:0.25Kw
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Full AC servo motor	Shanghai futian	12.5Kw
Feeding frequency motor	Hebei hengshui yongshun
Bearing	HRB,ZWZ,LYC	Up and down the knife roller bearings from Japan NSK
Belt	Germany OPTIBELT
Up sleeve	Xianyang chaoyue
Seat belt bearing	Fujian fushan
Contacts and relays, relays of middle	France Schneide
Proximity Switch	Japan OMRON
Flying shear servo control system	Germany kebi
Motion control board	Germany MKS-CT150
Rotary encoder	Wuxi ruipu
Feeding drive	Taiwan delta
Human Machine Interface	Taiwan WEINVIEW or MCGS
Sun gear	China shenzhen
Pneumatic components	Zhejiang sonor CSM

DMT-120 paper sheet delivery and side conveyor
technical parameters:
1.The maximum accumulation length:3000mm                       
2,The maximum stack height:200mm
Power motors and electrical parameters:
1.Main conveyor motor:3Kw   adopt frequency motor         
2,Lateral output of the motor:1.5Kw  Three-phase asynchronous motor
3,Walking Motor:1.5Kw  Three-phase asynchronous motor

ZJZ glue station system
technical parameters:

1,Horizontal body glue mixer: one      2,Carrier glue mixer:one

3,Storage glue mixer:        one      4,Plastic buckets on double coater:     one
5,Two coating machine back plastic buckets :one  6,Plastic buckets on single machine :two
7,Single machine back plastic buckets: two    8,Lose glue dispensing pumps:  four
glue barrel diameter parameters:
1,Horizontal body glue mixer:1250mm×1000mm×900mm
2,Carrier glue mixer  diameter:  ¢800mm×900mm
3,Diameter plastic bucket on Double Glue:¢800mm×1000mm    Plastic buckets on single machine:¢800mm×1000mm
4,Storage tank diameter:      ¢1200mm×1200mm
Power motors and electrical parameters:
1,Horizontal body glue mixer: 3Kw    380V    50Hz
2,Carrier glue mixer: 2.2Kw(Ordinary three-phase)    380V    50Hz
3,Output plastic pump motor :  2.2Kw(Ordinary three-phase)    380V    50Hz
4,Storage Tank Motor  1.5Kw(Ordinary three-phase)     380V    50Hz

Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Motor	Hebei hengshui yongshun
Lose glue dispensing pumps	Hebei botou
Skeleton profiles	Tanggang

ZQ steam system
technical parameters:
1,Equipped with boiler:4t/h
2,Equipped with boiler pressure:1.25MPa   Pipe temperature:170-200ºC

 

Detailed Photos