YK-1224 High Speed 4 Color Printer Computer Slotter Die Cutter Stacker Machine

• Customization: Available
• After-sales Service: Maintenance and Repair Service
• Warranty: Provided
• Model NO.: YK-1224
• Printing Page: Single Faced
• Printing Color: 1-4 colors
• Anilox Roller: Metal Anilox Roller
• Dryer: None
• Type: Water ink
• Embossing Structure: Flexo Printing
• Structure: Unit Type
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Function: Corrugated Box Paperboard Printing Machine
• Speed: 200m/Min
• Machinery Test: Provided
• Voltage: 380V/415V/440V
• Printing Substrate: A, B, C, A/B, B/C, and A/B/C fluted corrugated boa
• Maximum Speed: 150 sheets/min
• Max printing size: 1200x2400
• Wallboard thickness: 50
• Performance: The computer controls each unit
• Transport Package: Standard Packaging
• Specification: Standard
• Trademark: YIKE GROUP
• Origin: China
• HS Code: 84413090
• Production Capacity: 30sets/Month

Product Description

YK-1224 High Speed 4 Color Printer Computer Slotter Die Cutter Stacker Machine

 

 

Product Parameters

  
  

Model	YK-1224
Plate roller length:mm	2500
Design speed:pcs/min	180
Working speed:pcs/min	150
Max printing size:mm	1200×2400
Max feeding size:mm	1200×2600
Min feeding size:mm	350×650
Cardboard thickness:mm	2--11
Wallboard thickness:mm	50

 

General Features

 

1. The computer controls each printing unit and the slotting and die-cutting phase adjustment, which is convenient and reliable to operate.
2. All transmission rollers are made of high-quality steel, hard chrome plated, and surface ground.
3. The transmission gear adopts high-precision helical gear transmission, made of high-quality alloy steel, ground gear processing, high strength, wear resistance and stable operation.
4. Each group of the whole machine is electrically separated, pneumatically locked, and pneumatically locked. The bell alarm continues to ring during walking to ensure the safety of the operator.
5. There are different bell prompts when the equipment starts and stops.
6. The main machine has two-handed start buttons to ensure the safety of the operator.
7. The front and rear of the equipment are equipped with emergency stop switches.
8. The equipment has indicator lights when it is powered on, standby, running, and abnormal
9. The electrical appliances of the whole machine are all internationally renowned brands, the whole machine is reset, the plate is wiped and the order is stored, the printing and die-cutting phases are reset, and the planetary mechanism shortens the printing and die-cutting phase adjustment time and has high precision.

 

Introduction

 

Function Configuration

Paper feeding unit (lead edge feeding)

1) The main control panel is controlled by touch screen and control buttons, which is convenient and reliable.
2) The main machine is started by double buttons to ensure the safety of operators and main machine.
3) Paper can be fed continuously or alternately (with counter) (paper can be fed alternately as needed).
4) Paper feeding count setting, displaying production quantity.
5) The left and right baffle positions are mechanically and electrically controlled to move the distance.
6) The front baffle is manually and synchronously adjusted to adjust the gap.
7) Four-axis front edge paper feeding 7.5KW fan, suction auxiliary paper feeding, to ensure smooth paper feeding.
8) The outer diameter of the upper paper feeding roller is φ155.4mm, seamless thick-walled steel pipe, wrapped with wear-resistant rubber, which not only maintains elasticity but also ensures surface wear resistance, reducing the flattening of the fed cardboard.
9) The outer diameter of the lower paper feeding roller is φ155.4mm, the seamless steel pipe is finely ground and embossed on the surface and hard chrome plated.
10) The two-roller transmission adopts a cross slider coupling transmission to reduce wear and make the transmission smoother.
11) The machine clutch adopts electric control machine clutch, and is equipped with a warning light to continuously alarm during operation to ensure the safety of operators.
12) The paper feeding part, printing part, and slotting part are automatically reset to zero by electric mode.
13) Pneumatic interlocking device.
14) The front edge paper feeding device frequency conversion adjusts the vacuum airflow and pressure to adapt to different cardboard sizes or curved cardboards.

Printing unit (one color per unit)

1. Printing plate roller
1) The outer diameter of the printing plate roller including the plate thickness is 420mm
2) The printing roller is made of high-quality thick-walled seamless steel pipe, and the surface is finely ground and hard chrome plated.
3) Balance correction, stable operation.
4) The reel is hung on the plate, and the single-side locking makes the hanging plate alignment accurate, convenient and fast.
5) The full plate hanging plate groove is suitable for 10mm hanging plate strips.
6) When loading and unloading the printing plate, the foot switch is electrically controlled for forward and reverse rotation, which is convenient and flexible.

2. Embossing roller
1) The outer diameter of the embossing roller is φ155.4mm.
2) Thick-walled seamless steel pipe, finely ground surface, hard chrome plated.
3) Balance correction, stable operation.
4) The pressure roller adjustment adopts a self-locking structure for the turbine box gap, and the adjustment range is 0-11mm.

3. Paper feeding shaft
1) The outer diameter of the embossing roller is φ86mm.
2) Thick-walled seamless steel pipe, finely ground surface, hard chrome plated, and the shaft head has a bevel to enhance the strength of the shaft body.
3) Balance correction, smooth operation.
4) The paper feeding wheel adopts a quick adjustment mechanism, which is simple and quick to operate.

4. Ink transfer anilox roller
1) Anilox roller diameter φ198mm
2) After fine grinding of the thick-walled seamless steel pipe surface, surface grinding, engraving of anilox, and hard chrome plating are performed.
3) The dots are consistent, the ink is applied evenly, and the service life of the printing plate and rubber roller is extended.
4) When the rubber roller and the anilox rotate, a speed difference can be formed, allowing the rubber roller to play the role of scraping ink.
5) In conjunction with the paper feeding system, the pneumatic automatic lifting device (when printing, the anilox roller descends and contacts the printing plate, and when printing stops, the anilox roller rises and separates from the printing plate)

5. Ink-distributing rubber roller
1) The outer diameter of the ink-distributing rubber roller is φ198mm. (Optional)
2) High-quality seamless steel tube wrapped with durable, corrosion-resistant and wear-resistant rubber.
3) The rubber roller is specially ground at medium and high heights for good ink transfer effect.
4) The gap adjustment of the rubber roller adopts a self-locking structure with an adjustment range of 0-3mm.

6. Phase adjustment structure
1) Planetary gear structure.
2) Digital display phase indication makes operation more convenient, intuitive and accurate.
3) The printing phase adopts electric digital 360° adjustment, which can be adjusted when the equipment is running or stopped, and the operation is simple and fast.
4) The printing plate roller adopts phase adjustment. The zeroing and plate adjustment speed is fast and the plate adjustment accuracy is high.
5) The whole machine and paper feeding are first automatically zeroed, with an accuracy of up to 0.5mm, and then the phase is automatically roughly adjusted. After a trial print, the digital input is fine-tuned to greatly reduce the waste of cardboard.

7. Ink circulation structure
1) Air pressure diaphragm pump, stable ink supply, simple operation and maintenance.
2) Ink filter, filter impurities.

8. Printing phase fixing device
Braking brake mechanism, when the unit is separated to adjust the phase, the brake mechanism limits the rotation of the gear and maintains the original tooth position fixed point.

9. Axial adjustment mechanism
1) The axial direction adopts an electric adjustment mechanism with a control range of ±10mm.
2) The touch screen displays the position data, making the operation more convenient, intuitive and accurate.





Slotting unit (six-axis)


1) The six axes of the slotting part are arranged so that the cardboard is first pre-pressed by the pre-pressing wheel and then pressed by the pressing wheel. The cardboard is not easy to break and the box is neat.
2) The pre-pressing shaft and the pressing shaft are seamless steel pipes, which are ground twice, hard chrome-plated on the surface, and move smoothly.
3) The gap dial of the pressing wheel is manually adjusted, with an adjustment range of 2-12mm. The cross slider mechanism is adopted, and the transmission gear ensures the correct meshing state during adjustment.
4) The upper and lower knife shafts are seamless steel pipes, which are ground twice, hard chrome-plated on the surface, and move smoothly.
5) The slotting width is 7mm.
6) The alloy steel material is heat-treated and ground with toothed slotting knives, and the hardness and toughness are guaranteed.
7) The slotting part adopts the horizontal movement separation type of pressing and knife disc linkage, that is, the pre-pressing wheel, pressing wheel, and slotting knife seat move left and right independently. The box height is also adjusted by PCL control. The carton data is input on the touch screen, and the order can be adjusted with one button, that is, the pre-pressing, pressing line, knife seat and box height position are adjusted at the same time, with high precision, easy operation and high efficiency.
8) The slotting knife seat gap dial is manually adjusted, with an adjustment range of 2-12mm. The cross slider mechanism is adopted, and the transmission gear always ensures the correct meshing state during adjustment.
9) The slotting phase adopts a planetary gear mechanism, which is controlled and adjusted by PLC. It can be adjusted when the equipment is running or stopped, which is easy to operate and improves efficiency.



Die-cutting with slotter rings (four-axis)

1. The rubber pad roller and die-cutting roller are made of high-quality materials, and the surface is hard chrome plated after grinding.
2. Balance correction to increase operation stability.
3. The die-cutting roller and the rubber are automatically disengaged through the motor-controlled eccentric device when not die-cutting, which can reduce the empty and simple operation of the machine and extend the service life of the rubber and the die.
4. The mechanical transmission can make the rubber move 40mm left and right, which can make the wear of the rubber roller evenly distributed and greatly increase the service life of the rubber roller.
5. The die-cutting phase adopts electric digital 360° adjustment, which can be adjusted when the equipment is running or stopped, and the operation is simple and fast.
6. The die-cutting part is equipped with a die-cutting knife ring without a template. Ordinary carton does not need to make a template, saving template costs. The horizontal movement of the die-cutting knife ring is manually adjusted, and the four knives of the box height are adjusted synchronously, which is simple to operate and improves efficiency.




VIBRATOR AND STACKER Unit
 

1. 3 fan with 2 shaft vibrator unit
2. Hydraulic staker, safe and easy operation
3. Maxmum stacker pipe height 1500mm

 

Electrical configuration sheet

 

Name	Origin	Spec	QTY
Feeder
Main motor	Shandong/Tai Ma	Frequency conversion control speed regulation	1set
Machine opening and closing	Zhejiang/Zhengda	0.75KW 1/59reduction motor	1set
Left and right side baffle adjustment	Zhejiang/Zhengda	0.18KW 1/10 reduction motor	2sets
Adsorption fan	Hebei/Zhengli	7.5KW	1set
Printer
Phase adjustment	Zhejiang/Zhengda	0.37KW 1/40Brake motor	1set/color
Idle rubber roller	Zhejiang/Zhengda	0.4KW 1/20reduction motor	1set/color
Slotter
Phase adjustment	Zhejiang/Zhengda	0.37KW 1/40reduction motor	1set
Knife holder adjustment	Zhejiang/Zhengda	0.37KWreduction motor	4sets
Electric regulating box height	Zhejiang/Zhengda	0.37KWreduction motor	1set
Diecutter
Phase adjustment	Zhejiang/Zhengda	0.37KW 1/40Brake motor	1set
Others
Bearing	HRB	All
Electrical	Schneide	All
PLC	Delta
Encoder	Mu Jie	All
Touch screen	Kunlun Tongtai	All

Packaging & Shipping

 

 

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