WJ100-1800-I AUTO 3 PLY CORRUGATED CARDBOARD PRODUCTION LINE
main technical parameters and requirements in production line
- The maximum production width of the corrugated cardboard:1800mm
- Design speed:100m/min
- Economic speed:60-80m/min
note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172ºC)
Paper rating of not less than B grade Paper moisture content of about:11%±2%
top paper:100-250g/m2 core paper:100--250g/m2
corrugated paper:100-200g/m2
- Flute-type combination:A ,C, B, E(as customers' requirement)
- Steam the necessary requirements:
amount of steam 2500-3000Kg/Hr the highest pressure:1.2MPa
common pressure:0.8-1.1MPa
6,power supply:380V 50Hz Three-phase four-wire system
7,equipment installed total power:about120Kw The actual power consumption:about 60Kw(full speed)
8,equipment covers:about38m×10m×5m(Specific length of foundation Figure prevail)
9,Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position
10,Equipment applicability,Available in A, B, C class domestic or imported paper Paper
Customer-owned section
1,steam heating system:proposal with 2000Kg / Hr of a steam boiler pressure:1.25MPa steam pipeline.
2,air compressed machine,air pipeline,glue conveying pipe.
3,power supply,wires connected to the operation panel and line pipe.
4,water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
ZJ-F shaftless mill roll stand
Structural features:
★Symmetrical structure can also install two bundles of paper at the same time,Paper can be used for non-stop for a job;Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.
★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car;paper guide the use of channel 14 and the guide post weld,paper car adopt 10mmwelded stell,the length of track is 4500mm.
★manual dics brake,add screw following
★electric elements centralized control the electric elements,expand chuck.
technical parameters:
1,Backstands action mode:mechanical electric operation
2,the range of paper jams:maximum:1800mm minimum:600mm
3,the diameter of paper jams:maximum:¢1400mm minimum:¢400mm
4,Unilateral maximum load:maximum2000Kg
5,Powered motor parameters:
A Paper jams motor550W×4set 380V 50HZ short(S2)working standard
B lift motor 1.5Kw 380V 50HZ short(S2)working standard
paper trolley,track
Structural features:
★push the roller in place.
★track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn round welding,the track length 4500mm.
★Each paper with two stage paper trolley,and the paper from the two sides at the same time.
RG-1-600 top(core)paper preheater
Structural features:
★In accordance with national standard category pressure vessel,and with the pressure vessel certificate.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable.
★electric adjustable angle, angle can rotate in the range of 360°,and adjust the paper preheat area.
SF-280S fingerless type single facer
Structural features:
★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet,not less than 1.5 meters away from the host,Fully enclosed full operation side.
★base and wallboard cast iron wall,Wallboard thickness130mm.universal Joints.
★corrugated roller material adopt 48CrMoalloy steel,quenched,Laser hardening,Surface finish,main roll of corrugated diameter¢ 280mm,surface hardnessHRC60degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings.
★pressure roller ¢ 284mm,surface grinding and chrome-plated;cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices).
★pneumatic control glue to glue back, glue roller diameter ¢215mm,Engraved polished surface after a 36-line pit style textured machined chrome plated,after scraping the roller surface polished hard chrome plated.
★Corrugated roller, pressure roller materials provided by the Central Plains Steel,High on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ¢ 160mm cylinder with compression cylinder.
★preheat roll adopt seamless steel pipe production by tiangang ¢ 300mm,connecting with metal Hose.
DF conveyor bridge
structural features:
★This part is the main beam of the 20th channel, 16-beam, angle iron 63, column, etc. are connected.
★Both sides of the security fence, ladder , high-strength save people the word pedals, ensure the safety of personnel and easy to operate.
★Pull the paper shaft surface tension axis, feeding shaft by grinding hard chrome plated.★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow can be infinitely adjustable.
★Dual front bezel correction guide column positioning, screw driver, fast and accurate positioning, walking steadily.
RG-2-600 triple preheater
Structural features:
★preheat roller accord with the national standard of the pressure vessal,and enclosed the pressure container certificate and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★electric adjustable angle, it can rotated adjust the paper preheat area in the range of 360°.
GM-12 double glue machine
Structural features:
★After the glue roller surface after quenching inner hole machining, grinding and dynamic balancing surface engraved with pit style textured, coating evenly, less consumption of plastic.
★doctor roller surface by grinding and hard chromium plating.
★other guide rollers with hard chrome plated.
★Pressure roller with pneumatic lift, easy operation.
★ manually adjust scraping gap.
★glue roller ¢ 215mm,Doctor roll¢ 122mm,press paper roller¢ 122mm,preheat roller 270mm.
★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance.
SM-10 type double facer
Structural features:
★Heating plate surface by grinding treatment, hot plate width 600mm, a total of 12 heating plate and cooling 4 m.
Heating plate with a container board production, in line with national standards for a class pressure vessel, with pressure vessel certificate and inspection certificate.
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic lifting.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.
ZQS thin knife slitting
structural feature:
★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly.
★the whole machine can remove left and right,cycloid reducer to adjust.
★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.
★the machine adopt five knives eight lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.
NC-120 NC cutter helical knives
structural feature:
★it can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.
★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed).
DMT-120 paper sheet delivery and side conveyor
structural features:
★Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.
★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.
★Vertical bin using wide flat belt conveyor transport.
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