3.5.7 Ply Corrugated Cardboard Production Line for Carton Sheet

• Customization: Available
• Condition: New
• Certification: ISO 9001:2000
• Model NO.: YK-2200-5-200
• Automation: Automatic
• Suitable for: Recycled Material, Wood, Paper
• Paper Thickness: Thick Paper
• Speed: 200m/Min
• Ply: 5 Ply
• Transport Package: Standard Packing
• Specification: 2200mm
• Trademark: YIKE GROUP
• Origin: China
• HS Code: 84413090
• Production Capacity: 10 Sets Per Month

Product Description

3.5.7 Ply Corrugated cardboard production line for carton sheet

ZJ-Y HYDRAULIC MILL ROLL STAND	5 set
RG-900 PRE HEATER	4 set
SF-380C SINGLE FACER MACHINE	2 set
DF HEAVY TYPE CONVEYOR BRIDGE	1 set
RG-3-900 DOUBLE PER-HEATER	1 set
GM-E HEAVY GLUING MACHINE	1 set
SM-E DOUBLE FACER MACHINE	1 set
NC COMPUTER SLITTER MACHINE	1 set
NC-25C COMPUTER LAYER HELICAL NC-CUTTER	1 set
DMT-150 Automatic lift stacker	1 set
ZJZ Automatic making-gluer system	1 set
ZQ Steam system	1 set

PRODUCTION LINE MAIN SPECIFICATION AND DEMAND

NAME:HRB-200/2000 Fully automatic 5 ply corrugated line

1. Max paper width:2000mm
2. Design Speed:200m/min
3. Economical Speed:150m/min

NOTE:Speed test paper should meet the follow requirements:(Temperature more than 172ºC)
Raw paper grade better than B        Raw paper moisture content about:11%±2%           face paper:120-250g/m²          
 Core paper:120--250g/m²    Flute paper:120-200g/m²

1. Flute type:A ,C, B, E(or chosen by client)
2. Steam requirements demand Quantity of Steam2500-3000Kg/Hr         

Max pressure:1.2Mpa     Normal pressure:0.8-1.1Mpa
   6,Total power need:About 150KW     Practical consumption:About 80KW(Top speed)
   7,Equipment occupation:About 85m×12m×5m
   9,Paper putout side:According to customer's factory to decide right hand or left hand
CUSTOMER SUPPLY

1. Steam heating system:Adjust 4000Kg/Hr steam boiler    

Pressure:1.25Mpa      steam pipeline.
2, Air compressor ,Air conduit,Glue liquid pipelines.
3,Power,Wire.Water,Water pipe, Bucket etc.
4,Raw paper,corn starch,Caustic soda,Borax for testing

DETAILS INTRODUCTION

ZJ-Y HYDRAULIC MILL ROLL STAND
 
 technical parameters:
1,the range of clamping paper:MAX2000mm MIN1000mm  2,clamping diameters:MAX¢1500mm MIN¢350mm
3,main shaft diameter of paper holder:¢240mm    4,gas source work pressure(Mpa):0.4---0.8Mpa
5,equipment size:Lmx4.3*Wmx1.8*Hmx1.6              6,single weight:MAX4000Kg
Hydraulic system parameters:

1. Work pressure(Mpa):16---18Mpa                2,lifting hydraulic cylinder:¢100×440mm   

1. Clamping hydraulic cylinder:¢63×1300m 4,hydraulic station motor power:3KW --380V -- 50Hz      

5,solenoid valve voltage:220V  50 Hz
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Main shaft	Day steel production	diameter242mm
Swing arm	Production by own	Resin sand gray ironHT200
wallboard	Jigang prduction	Q235AWelding parts
bearing	HRB,ZWZ,LYC
expand chuck	Zhejiang xusheng	3,4inch shared
Main electrical appliance	France Schneider
button	CHINT NP2series
Air switch	French Schneider
Pneumatic components	Zhejiang Sonor CSM
Hydraulic station	Shandong zaozhuang
Brake pump	zhejiang

SF-380C SINGLE FACER MACHINE


structural feature:
★adopt suction hood structure,matched high pressure powerful fan,Suction with silence.Operating side closed full cover.
★By vacuum suction by the fan box will corrugated corrugating absorbed approximately 180 degrees within a negative pressure zone to complete corrugated shape.
★lower corrugated roller suction width is 2.5mm,it can reduce corrugated cardboard streak marks.
★Drives independent transmission universal joint drive, isolate the source of vibration, easy maintenance, smooth running, transmission gears are oil-immersed lubrication, the gears durable. Cast iron wall thickness of 240mm.
★install the corrugated lifting trolley above the transport flyover,we need to use the car to remove the tile when the roller assembly and pressure roller, etc., and convenient.
★Glue roll unit deliverable device during maintenance coating unit as a whole is maintained at Sway the machine as a whole through the eccentric shaft, saving maintenance time and improve efficiency.
★The humidity control apparatus equipped with a spray that flute type of deformation to maintain good stability, prevent chapped by dry and wet valve control local area as needed.
★Automatic circulation system for glue, glue cylinder unit, with good cushioning effect.★glue part can adopt outfitted slide structure,glue roll surface after grinding engraved pit style textured and hard chrome plating.
★Corrugated roll materials are used 48CrMO forging steel, quenched and tempered → roughing → → shaft bore fine boring heads drying equipment → Welding → tempering to stress → finishing → roughing → IF quenching → CNC grinder grinding → tungsten carbide or hard chrome plating.
★The gap between the use of glue rollers and the lower corrugating worm reducer manual fine structure, by limiting their mutual parallelism adjustment screw and eccentric, easy and intuitive.
★main  power variable frequency motor drive, the machine by the French Schneider (Schneider) program control, low failure rate.
★glue width electric adjustment,to adapt all the base paper change.
★Amount of glue size with electric adjustment, touch screen display and operation of transmission glue gap by the encoder and high accuracy.
★Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery.
★Corrugating roller and pressure rollers adopt air spring pressure system, stable.
★Core paper to install a steam humidification devices.
technical parameters:
1,effective width:2000mm                    2,operate direction:left or right(Determined in accordance with the customer's facility)
3,design speed:200m/min                  4,range of temperature:160-220ºC
5,air source:0.4-0.9Mpa                 6,steam pressure:0.8-1.3Mpa
7,corrugate flute:(UV type or UVV type)
Roller diameter parameters:

1. upper corrugated roller diameter: ¢350mm     

2. lower corrugated roller diameter:¢380mm
3,pressure roller diameter:   ¢385mm       glue roller diameter:¢268mm

1. 4,paste fixed roller diameter:   ¢140mm       preheat roller diameter:¢402mm

powered motor parameters:

1. 1,main drive motor:30KW     rated  voltage:380V    50Hz    continuous(S1)working system
2. 2,suction motor:11KW        rated voltage:380V    50Hz     continuous(S1)working system
3. 3,adjust glue reducer:100W       rated voltage:380V    50Hz   short (S2)working system
4. 4,adjust glue gap motor:250W     rated voltage:380V    50Hz     short (S2)working system
5. 5,glue pump motor:   2.2KW    rated voltage:380V    50Hz     continuous(S1)working system

Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Wallboard and base	Production by own	HT180
Transmission box	Hebei	QT180
Rotation joint and Metal Hose	Quanzhou yujie
Main drive motor	Hebei hengshui	22KWfrenquency motor
bearing	HRB,ZWZ,LYC or zhejiang direction	Bearing of corrugated roller and pressure roller adopt Timken production.
Seat belt bearing	Zhejiang wuhuan
High pressure air	Shanghai yingfa
cylinder	Zhejiang sonor CSM
Solenoid valve	Zhejiang sonor CSM
traps	Beijing	Inverted bucket type
contacts	Schneider
Frequency controller	Taiwan delta
PLC	Taiwan delta
Human machine interface	Taiwan WEINVIEW or MCGS

  
DF HEAVY TYPE CONVEYOR BRIDGE

 

• structural feature:
• This portion of the main frame with channel, beam, angle and so connected together.
• Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
• Independent frequency motor lift mechanism, PVC conveyor belt, single watt cardboard wavy rule stable.
• All roller surface after grinding hard chrome plating.
• Vacuum tension control, suction tube 5-inch, plus regulating valves, air flow infinitely adjustable.
• Electric correction device II sets shutter correction double guide column positioning, screw drive, fast and accurate positioning, walking steadily.
• Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing cardboard transport resistance.

technical parameter :
1,working width:2000mm                      2,operation direction: left or right(Determined in accordance with customer plant)
3,highest height:4700mm                        4,working speed:200m/min
roller diameter parameters:

1. upper paper roller and  tensioning roller diameter: ¢130mm           
2. Conveying roller diameter:    ¢180mm
3. over paper roller and guide paper roller diameter:¢111mm            
4. On paper towing shaft diameter:¢110mm       

Power motors and electrical parameters:

1. single facer corrugated paper lifting motor:  4KW (frequency )   380V     50Hz   Continuous (S1) working standard

2,Bridge adsorption fan:      3KW            380V     50Hz    Continuous (S1) working standard
3,adjust cardboard wide motor:    250W           380V     50Hz   short(S2)working standard
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
The bridge main skeleton	Tiangang or tanggang	NO20channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected.
guardrail	tiangang	Ф42mmLow pressure fluid pipe
Paper lifting belt	Shanghai	PVC conveyor belt
Cardboard conveyor belt	Hebei	Parallel transport rubber band
Adsorption inverter fan	Shanghai yingfa motor factory
bearing	HRB,ZWZ,LYC or Zhejiang wanxiang
Seat belt bearing	Zhejiang wuhuan
Paper width adjustment reducer	Shangdong jinbuhuan reducer
Paper motor(frequency)	Hebei hengshui
Conveying roller and paper roller ,over paper roller	Tiangang Seamless steel pipe
contacts	France Schneider
Limit switch	Zhejiang chint

RG-3-900 Double pre heater

technical parameters:

1. Effective width:2000mm                 

2,diameter of preheat roller:¢900mm       
  angle adjustment range:360°rotation     angle shaft diameter:¢110mm×2
3.steam temperature:150-180ºC               steam pressure:0.8-1.3Mpa
4,working power:380V     50Hz       5,Motor power:250W   short(S2)working system
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Steam rotation joint	Quanzhou yujie
preheater	Hangang or jigang	Q235Bpressure container board
bearing	HRB,ZWZ,LYC
Seat belt bearing	Zhejiang wuhuan
Reducer	Shandong dezhou
contacts	Schneider
Angle axis		GB seamless steel pipe¢110
traps	beijing	Inverted bucket

GM-E Gluing machine

Structural features:
★after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic
★glue roller turns is controlled by the frequency motor,by inverter control ensures glue roller line speed synchronous machine with double machine,they can operate independently.
★electric adjustment display the glue amount.Automatic cycle for glue, glue avoid sedimentation, viscosity stability.
★Pneumatic structure platen gap by electric tuning.On the next floor are made independent variable frequency motor drive.
★take the speed signal of the double facer,so as to synchronous operation with it. Man-machine interface display, easy operation
★amount of glue automatic adjustment control,amount of glue automatic adjustment with the produce speed, in automatic mode, you can also get in manual tuning.
technical parameters:

1. temperature range of the preheater:160-200ºC         steam pressure:0.8-1.2Mpa

2.Air source system :0.4-0.7Mpa
Roller diameter parameters:

1. 1,glue roller:¢320mm    Fixed paste roller:¢153mm
2. 2,lower preheat roller:¢402mm  upper preheat roller:¢374mm  
3.     over paper roller:¢110mm

Power motors and electrical parameters:

1. 1,glue roller initiative frequency motor:3KW            380V     50Hz    Continuous (S1) working standard
2. 2,glue amount adjustment reducer:    250W           380V     50Hz    short(S2)working system
3. 3,pressure roller gap adjustment motor:  250W           380V     50Hz    short(S2)working system
4. 4,glue pump motor:         2.2KW           380V     50Hz    Continuous (S1)working system

Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Glue roller and Fixed paste roller	Tiangang	45Quenching steel
Preheat roller	Tiangang or jigang	Q235B container board
bearing	HRB,ZWZ,LYC
Sear belt bearing	Zhejiang wuhuan
Pneumatic elements	Zhejiang sonorCSM
contacts	France  Schneider
Air switch	France  Schneider
button	Chint
Adjust glue reducer	Taiwan chengbang
Main reducer	Tanwan chengbang
Touch screen	Taiwan WEINVIEW or MCGS
PLC and frequency machine	Taiwan delta
belt	German OPTIBELT
traps	Beijing
Lose glue dispensing pumps	Hebei botou

SM-E DOUBLE FACER


Structural features:
★surface of hot plate is dealed with grinding, hot plate width600mm,in total 20 pieces hot plate,Minister cooling stereotypes 5m.
Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam.
★Around the conveyor belt with automatic corrective adjustment adjustment on both sides, the two sets of pneumatic conveyor belt tensioning system adjustment.
★ piping thermal heating plate temperature control points seven sections with temperature display.
★By using the S-shaped belt tensioning mechanism manual correction,structure simple and practical,by fine-tuning with a steam-driven.
★Drive roller coated with wear-resistant rubber attached, and with the high output ensure smooth cardboard.
★Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication.
★Electrical components used internationally renowned brands, the device stable and reliable operation.
★Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
★The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.
technical parameters:
1,MAX effective width:2000mm               2,operation direction:left or right(determined in accordance with customer's factory building)
3,MAX machinery speed:200m/min                4,temperature range:160-180ºC  
steam pressure:0.8-1.3Mpa

1. air source pressure: 0.6-0.9Mpa            
2. quantity of heat plate:20 pieces

roller diameter parameters:
1,up drive rubber roller diameter:¢800mm       bottom drive rubber roller diameter:    ¢600mm        outsourcing wear rubber
2,Former follower with roller diameter:¢321mm       After setting the driven belt rollers diameter :¢215mm
3,pressure belt roller diameter:    ¢70mm        Shaping roller diameter:¢86mm
4,The up belt tension roller diameter:¢130mm       up belt detuning roller diameter:¢124mm
5,lower belt tension roller diameter:¢130mm       Entrusted with the roller under the belt diameter:¢130mm
Note: All the roller surface after grinding are hard chrome plated.
power motor and electrical appliances parameters:
1,main drive motor power:75KW frequency motor        380V        50Hz     continuous(S1)working system
Mainly purchased parts, raw materials and origin:

Main pars name	Place of origin	Material type
Main skeleton	Tiangang or laiwu gang production profiles	400mm channel iron
preheater	Dezhou luxing chemical Equipment company	Q235Bpressure container board
Main drive motor	Hebei hengshui yongshun motor company	Frequency motor 90KW
Cotton belt	Shenyang fuli or fuqiang
traps	Beijing traps company	Inverted bucket
contacts	France Schneider
button	CHNT NP2 series
Air switch	France Schneider
inverter	Taiwan delta
bearing	HRB,ZWZ,LYC and  Zhejiang direction
Seat belt bearing	Zhejiang wuhuan
Drive wallboard	Production by own	HT250
Pneumatic components	Zhejiang sono CSM
Proximity Switch	Japan OMRON
Hot plate	Guangdong qinshanmei

NC COMPUTER THIN BLADE MACHINE

Structural features:
★Synchronous servo motor control row of knives, cable. Automatic reset. Precise dimensions.change order time 3-8 seconds,the two machines can be achieved with no slow down immediately for a single memory of 999 order,non-stop automatic change order or manual change order can be realized.
★Schneider M258PLC control system, using CANopen line system, with order management capabilities, with the dryer speed synchronous signal input.
★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
★Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.
★Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters.
★knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency.
★Imported synchronous drive system, precision accurate, long life, low noise operation

Technical parameters:
1,MAX  working width:2000mm             2,operation direction:left or right(Determined in accordance with customer plant)
3,the highest machinery speed:200m/min           4,Mechanical configuration:Zero pressure line thin blade slitter scorer 5 knives 8 lines
5,The minimum width of the cutter:135mm  The maximum width of the cutter:2050mm     
6,The minimum distance between the indentation:0mm
7,Cutter wheel positioning accuracy: ±0.5mm          
Power motors and electrical parameters:

1. Row knife wire motor:0.4KW          2,Cutter wheel drive motor:5.5KW        3,Wheel drive motor:5.5KW

Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Frequency motor	Hebei hengshui yongshun motor factory
bearing	Harbin
Seat belt bearing	Zhejiang  wuhuan
relays	France Schneider
Proximity Switch.Photoelectric switch	Japan OMRON
Programmable Controllers	France Schneider
Solenoid valve	Taiwan AirTAC
HMI	France Schneider
Row knife control	France Schneider	Synchronous servo motors
Row line control	France Schneider	Synchronous servo motors
Exchange line control	France Schneider	Synchronous servo motors
Waste suction control	France Schneider	Synchronous servo motors
Left and right traverse motor	Shandong jinbuhuan reducer

NC-25C COMPUTER LAYER HELICAL NC-CUTTER
     
structural feature:
★it can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★around feed rollers are used  the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★This model is the braking energy storage (non-dynamic braking), so the energy consumption in the production process, the average electricity consumption is 1/3 of an ordinary NC cutting machine, saving more than 70% power to reach the goal of saving money .
★Precision adjustable no gap gear to ensure precise blade engagement, running balance.
★Using an independent oil pump and filter with two copper distribution in each gear position oil, lubrication and cooling.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
technical parameters:
MAX  working width:2000mm                 
operation direction:left or right(determined to the customer's factory)
3,highest machinery speed:200m/min          
4,Mechanical configuration:computer-control helical cross cutter
5,Minimum cutting length:500mm                       6,Maximum cutting length:9999mm
7,Precision of cutting paper:uniform ±1mm,non-uniform±2mm
Roller diameter parameters:
1,Cross on the knife shaft center distance:¢216mm         2,Before the lower conveying roller diameter  ¢156mm  
3,After the lower conveying roller diameter:      ¢156mm        4,The front of the platen roller diameter: ¢70mm          
5,The front of the platen roller diameter:      ¢70mm
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.
Power motors and electrical parameters:
main drive motor power:37KW   Full AC synchronous servo       2,Before and after feeding motor power:4KW(Frequency Control)
3,Oil pump motor power:0.25KW
Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	Material and type
Full AC servo motor	Italy Feishi	37KW
Feeding frequency synchronous motors	Hebe hengshui
Bearing	HRB.ZWZ.CYC or Zhejiang Wanxiang	Upper and lower knife shaft bearing adopt japan NSK
Belt	German OPTIBELT
Up sleeve	Xianyang chaoyue
Seat belt bearing	Zhejiang wuhuan
Contactor and relay, middle relay	France Schneider
Proximity switches	japan OMRON
Flying shear servo control system	America Emerson
Motion control board	America Emerson
The rotary encoder	Wuxi ruipu
Feeding drive	Taiwan dalta
HMI	Taiwan weilun or kunlun state
Sun gear	China shenzhen
Pneumatic Components	Japan SMC or taiwan AirTAC

DMT-150 STACKER
            
Structural features:
★Five sections using high-strength belt conveyor,Frequency loop control,Precision Auto Points,smooth delivery,rapid separation and delivered to the Ministry of basket gantry.
★sun gear press paper does not do damage to the cardboard.carbon fiber press paper is extremely resistant .
★Block car with the order structure,automatic adjustment,You can order the size of the fragmented,staggered stacking.
★Ministry basket outfeed nylon plastic caterpillar output, does not damage the backing paper.
★Elevator servo control gondola lift,rational counterweight structure,optimal energy efficiency,After the basket outfeed,Transfers power from the platform to the next step of the crawler.