2 Layer Corrugated Cardboard Production Line From China

Product Description

2 Layer corrugated cardboard production line from China

 

specification	Equipment name	UNIT	QTY	Unit price(USD)	Remark
ZJ-V5B	Hydraulic shaftless mill roll stand	a	2	11,875	The spindle¢240mm,hyperbola heavy rocker,toothed chuck,multi-disc ventilated disc brakes,hydraulic drive lift,left and right translation,for medium. Rail length 6000mm,trolley used 10mm plate welding.
	Paper trolley	a	4
RG-1-900	Preheater	a	2	6,650	roller¢900mm,including certificate of pressure vessel.Electromotion adjustment angle.
SF-320C	Fingerless type single facer	a	1	58,615	Corrugated main roller ¢320mm,material with 48CrMo alloy steel,tungsten carbide dealing,Tile roll modular group lifting transfer.Airbag ballasting structure,import main bearing,PLC automatic control glue,HMI touch screen,Breaks automatic parking relief,steam heating way.
ZDF	Conveyor bridge	set	1	5,415	Independent frequency motor drive lifting, transmission.Main beam is connected with the 20th channel, 16-beam, No. 63 angles, columns, etc. Both sides of the security fence, the word pedals, ladders.
DHE-150	Single corrugated  the aspect Cutter(Spiral knife Crosscutting,NC thin knife slitting,down stacking )	a	1	87,115	AC servo control spiral knife structure,Touch screen display. Collect paper machine adopting a classification adjustable count output cardboard,The maximum length of stacked is 1.3 meters. pull paper feed and transverse  motor is all frequency speed control, NC thin knife slitting 5 group blades.Spiral knife Crosscutting.

 

 

ZJ-V5B hydraulic shaftless mill roll stand

• structural feature:
• Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
• Brake adjustable adopts multipoint braking system.
• Every stand matched two sets paper car , and  they can paper on the both sides at the same time.

 

RG-1-900 preheater

• Structural features:

• Preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
• Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
• Electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of  360°.

• Technical parameters:

1. Effective width:1600mm                   2,diameter of preheat roller:¢900mm       

3,angle adjustment range:360°rotation     4,angle shaft diameter:¢110mm×2
5,steam temperature:150-180ºC               6,steam pressure:0.8-1.3Mpa
7,equipment size:L_mx3.3*W_mx1.1*H_mx1.3          8,single weight:MAX1800Kg
9,working power:380V     50Hz       10,Motor power:250W   short(S2)working system

• Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
Steam rotation joint	Quanzhou yujie
preheater	Hangang or jigang	Q235Bpressure containerboard
bearing	HRB,ZWZ,LYC
Seat belt bearing	Zhejiang wuhuan
Reducer	Shandong dezhou
contactor	France
Angle axis		GB seamless steel pipe¢110
traps	beijing	Inverted bucket

 
SF-320C fingerless type single facer

• Structural feature:

• adopt hood suction structure,matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
• High quality resin sand casting,wall thickness 200mm.Adopt independent gear box, Universal joint transmission structure.
• install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.
• Glue roller unit structure with the overall relocation,Maintenance can sway the machine at the overall maintenance,improve the working efficiency.
• The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.
• Automatic circulation system for glue, two-cylinder pneumatic  gluing device, with good cushioning effect.
• Glue department using integrated slide structure,Glue roller surface after grinding engraved with 25 lines and pit-style textured hard chrome plating.
• corrugated roller adopt tungsten carbide dealing,diameter of the main corrugated roller¢ 320mm,Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→Hard chrome plating,hardness of surface is HRC58degrees.
• Active force variable frequency motor drive, energy efficient, low failure rate.
• Glue wide electric adjust to changes in the width of the paper used.
• Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy.
• Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery.

      

• Technical parameters:

1. effective width:1600mm             2,operate direction:left or right(Determined in accordance with the customer's facility)

3,design speed:150m/min                     4,range of temperature:160-180ºC
5,air source:0.4-0.9Mpa                  6,steam pressure:0.8-1.3Mpa
7equipment:L_mx3.5*W_mx1.7*H_mx2.2         

• Roller diameter parameters:

1,corrugated roller:up¢313mm      down¢316mm           pressure roller:¢320mm  
2 ,glue roller:¢240mm      fixed paste roller: ¢140mm      preheat roller:¢402mm

• Powered motor parameters:

1. main frequency drive motor:18.5KW    rated voltage:380V    50Hz     Continuous (S1) working standard

2,suction motor:11KW    rated voltage:380V    50Hz     Continuous (S1) working standard
3,glue reducer:100W      rated voltage:380V    50Hz   Continuous (S2) working standard
4,glue gap motor:250W     rated voltage:380V    50Hz     short(S2) working standard
5,glue pump motor:2.2KW        rated voltage:380V    50Hz     Continuous (S1)working standard

• Auxiliary equipment:

1,Special pulley crane configuration tile roll maintenance, convenient to use when maintenance tile roll, and fast.
2,Configuring an external guide pulley crane to lengthen the trip, in order to successfully remove the line outside the repair parts.

• Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
wallboard	Production by own	HT250
Transmission box	hebei	QT450
Corrugated roller		Alloy steel corrugated
Rotation joint and Metal Hose	Fujian quanzhou yujie
Main frequency motor	Hebei hengshui yongshun motor factory
Reducer motor	Taiwan chengbang
Bearings	HRB,ZWZ,LYC
Corrugated roller and pressure roller bearing	America Timken
Seat belt bearing	Zhejiang wuhuan
High pressure fans	Shanghai yingfa motor factory
cylinder	Zhejiang sonor CSM
Solenoid valve	Japan SMC or Taiwan Airtac
traps	beijing	Inverted bucket type
contacts	France
button	Chint  NP2 series
Air switch	French
Position Sensor	Japan OMRON
Frequency controller	Taiwan delta
PLC	Taiwan delta
Human Machine Interface	Taiwan WEINVIEW or MCGS
Lose rubber pump	Hebei botou

 
ZDF conveyor bridge

• Structural feature:

• This part of the main frame with channel, beam, angle and so connected together.
• other sides are equipped with safety barriers and security herringbone pedal operation face a safety ladder, ensure staff safety and ease of operation.
• independent variable frequency motor lifting mechanism, PVC conveyor belt, a single watt of cardboard into a wavy rule stable.
• All roller surface after grinding hard chrome plated.
• Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing transportation resistance cardboard.

 

• Technical parameters:

1,working width:1600mm        Highest height:3000mm       Working speed:150m/min
2,Paper roll and tension roller: ¢130mm  Conveyor roller:¢180mm    
3,Single-sided corrugated lift motor:3KW (frequency)   380V     50Hz    Continuous(S1)Working standard

 

• Mainly purchased parts, raw materials and origin:

Name of main parts	Brands or place of origin	material
The bridge main skeleton	Tiangang or tanggang	NO20channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected.
guardrail	tiangang	¢42mmLow pressure fluid pipe
Paper lifting leather belt	Shanghai	PVC conveyor
Cardboard conveyor	Hebei	Parallel transport rubber band
Seat belt bearing	Zhejiang wuhuan
Paper motor	Hebei hengshui
Conveying rollers and the rollers, the paper roll	Tiangang Seamless steel pipe
contactor	CHNT or DELIXI
Trip switch	Zhejiang CHNT

Note: All the roller surface after grinding and hard chrome plated



 

DHE-150 Single corrugated  the aspect Cutter(Spiral knife Crosscutting,NC thin knife slitting,down stacking )

 

• Structural features:

1,Store 200 groups of orders, the man-machine interface, the screen displays information can be found at any time, modify, append, cancel.
2,American Emerson servo motor drive controller, high-performance synchronous servo motor drive.
3,Cutting Machine adopts inlaid front steel blade structure, hardened gear grinding backlash-free transmission, high precision and long life.
4,Host wall of gray cast iron, rigidity, vibration resistance.
5,stacking adopt gantry platform lifting, Reach a certain number of right-angle transverse,Three sections of the paper,Some hair design paper roll straight bend output,Second overlapping fixed-length buffer,three part points Pneumatic separate ,Accelerated export cardboard.Improve working efficiency. The maximum length of stacked is 1.6 meters .This machine is suitable for efficient production color printing business.
6,Full servo motor control, change order fast, for a single time 1-3 seconds.
7,Using thin tungsten alloy steel knife,blade sharp,the using life is more than 8000000 meters.
8,Brothers for computer-controlled, automatic or manual knife sharpener can be divided trimming knife edge, increase productivity.
9,Imported synchronous drive system, precision accurate, long life, low operating noise.
10,From high-quality imported industrial computers and high-performance programmable controller configuration, lower computer control system.

• Technical parameters:

1,The maximum working width:1600mm           2,operation direction:left or right(Determined in accordance with customer plant)
3,The maximum mechanical speed:150m/min         4,Mechanical configuration:Computer spiral knife crosscutting
5,Cutting length:300-1600mm            6,Minimum slitting width:180mm
7,Precision Cutter:±1mm(Uniform) ±1.5mm(Non-uniform)       8,5 groups ¢200blades

• Roller diameter parameters:

1. Cross on the knife shaft diameter:¢200mm         Balancing done deal

2,Cross under the knife shaft diameter:¢200mm       Balancing done deal
3,Under the pull roller diameter:¢156mm            Balancing done deal
Note: After all have been grinding rollers, hard chrome plated at (upper and lower arbor exception) processing.

• Power motors and electrical parameters:

1,Main drive motor power:12.5KW  Full AC synchronous servo motors   
2,Pull the paper motor power:3KW(Frequency Control)
3,Feed motor power:1.5KW(Frequency Control)                 
4,Transverse motor power:0.75KW(Frequency Control)


CUTOMERS

 

 

 

 

MACHINE PHOTOS