Yike Group 3.5.7 Ply Corrugated Cardboard Production Line for Carton Box Making

• Ply: 5
• Speed: 150m/Min
• Production Time: 4-6month
• Transport Package: Plastic Film
• Specification: 2200mm
• Trademark: YIKE GROUP
• Model NO.: YK-2200
• Origin: China
• HS Code: 84413090
• Production Capacity: 100 Sets Per Year

Product Description

3.5 Ply Corrugated cardboard production line

The complete corrugated cardboard production line of YIKE GROUP includes the following machines: hydraulic mill roll stand, pre-heater, splicer, single facer, bridge, duplex-preheater, and glue machine, double facer, thin blade slitter scorer, NC cutter and Stacker and ect.

The paper roll is fed to the mill roll stand. After heated and moisture ajusted by the pre-heater, core paper will go to the single facer, corrugated by roller, and gluing together with top paper to become single faced corrugating paper. Then conveyed through the over the bridge, re-heated by duplex preheater, after glued by gluing machine, jointed by the double facer. Then continuous corrugating board comes out.

After slitting and scoring by thin blade slitter scorer and transverse cutting by NC cuter machine, corrugated board with different sizes are produced. Finally, these different size corrugating board will be stacked, calculated and then sent out by the stacker.

Technical Parameters And Requirements In Production Line
The maximum production width of the corrugated cardboard:1800mm
Design speed: 150m/min
Economic speed: 80-120m/min
Note: Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172ºC)

Paper rating of not less than B grade

Paper moisture content of about:11%±2%

Top paper:100-250g/m2  

core paper:100--250g/m2

Corrugated paper:100-150g/m2
1. Flute-type combination:A ,C,B,E(as customers' requirement).
2. Steam the necessary requirements:

Amount of steam 1500-2000Kg/Hr

the highest pressure:1.2Mpa

Common pressure:0.8-1.1Mpa
3. Power supply:380V 50Hz Three-phase four-wire system.
4. Equipment installed total power:about150KW.
The actual power consumption:about 80KW(full speed).
5. Equipment covers:about52m×10m×5m(Specific length of foundation Figure prevail).
6. Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position.
7. Equipment applicability,Available in A, B, C class domestic or imported paper Paper.
 

specification	Equipment name	UNIT	QTY	Unit price(USD)	Remark
YV5B	Hydraulic shaftless mill roll stand	a	5	12,000	Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle. Electric trolley,double track length 9000mm,use medium plate welding.
DXC	Electric trolley	a	10	2,200
JZJ	Automatic splicer	a	5	22,000	Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed200m/min
RG-1-900	Top paper preheat cylinder	a	2	7,000	roller ¢900mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
RG-1-900	Core paper preheat cylinder	a	2	7,500	roller ¢900mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
SF-360C1	Fingerless type single facer	set	2	90,000	Main corrugated rollers diameter is  360mm,corrugated roller material is 48CrMo alloy steel with tungsten carbide processing, surface hardness HV1200 degree. Tile and modular group exchange. PLC automatic control glue, man-machine interface touch screen, paper cutting automatic parking pressure relief.
RG-3-900	Triple preheater	a	1	22,000	roller ¢900mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can  adjust the paper preheat area in the range of 360°.
GM-30	Double  glue machine	a	1	40,000	Glue roller diameter 320mm.Each layer independent frequency motor drive,PLC adjust glue gap and HMI.
TQ	heavy type conveyor bridge	set	1	35,000	200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction.
XG-JP	Automatic correction	set	1	28,500	No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment Full width infrared detection curtain.Reduce paper waste generated tear.reduce the waste of paper edge not to precision.
SM-E	Double facer	set	1	150,000	Rack 400 mm GB channel,Chrome hot plate 600 mm *18 pieces,entrance ¢400mm hot cylinder make the top paper quickly improve temperature,15 groups whole structure of the hot plate design.PLC automatic control press plate. Upper and lower automatic correction,Temperature display, frequency motor.
NCBD	NCBD thin blade slitter scorer	a	2	72,000	Tungsten alloy steel,  six knives ten lines,zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted.
NC-30D	NC cutter helical knives	a	1	78,500	Full AC servo control, energy storage brake, helical blade structure, helical gear transmission,oil-immersed gears pressure protective,10.4-inch touch screen display.
DM-LM	computer gantry automatic stacking machine	a	1	38500	Servo drive platform lifting, three section of frequency transport,automatic points stack discharge,Imported high-strength belt output, out paper side standard transport aircraft.
ZJZ	Glue station system	set	1	8,600	Customers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump.
QU	Gas source system	a	1		Air pump,pipeline is prepared by the customers.
ZQ	Steam system	set	1	10,000	Steam system components used in all GB valves.Including rotaty joint,upper and lower dispenser.traps,pressure table and so on.Customer-owned boilers and pipes.
SG	Production Management System	set	1	28,500	Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable cardboard quality. Increase the average speed,Increase productivity.Automatic statistics of production ,Easy to keep control of the production line, improve efficiency.
DQ	Electrical control cabinet system	set	1		Electronic control system:The entire line speed mechanism adopts electromagnetic speed motor.Cabinet surface  paint electrostatic spray ,Wearable and beautiful.The main contacts relays using major brands.

1. ZJ-V5B hydraulic shaftless mill roll stand
structural feature: 
★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
★brake adjustable adopts multipoint braking system.
★every stand matched two sets paper car , and  they can paper on the both sides at the same time.


technical parameters:
1,the range of clamping paper:MAX2200mm MIN1000mm  2,clamping diameters:MAX¢1500mm MIN¢350mm
3,main shaft diameter of paper holder:¢240mm    4,gas source work pressure(Mpa):0.4---0.8Mpa
5,equipment size:L_mx4.3*W_mx1.8*H_mx1.6              6,single weight:MAX4000Kg
Hydraulic system parameters:

1. Work pressure(Mpa):16---18Mpa                2,lifting hydraulic cylinder:¢100×440mm   

1. Clamping hydraulic cylinder:¢63×1300m 4,hydraulic station motor power:3KW --380V -- 50Hz      

5,solenoid valve voltage:220V  50 Hz

2 SF-360C1 fingerless type single facer
structural feature:
1 Main corrugated roller: ¢360mm(according to the flute shape different),pressure roller
¢415mm,preheat roller¢400mm.
2 Adopt negative pressure design,use less heat,make the core paper can be pressed evenly and attached to the surface of the corrugated roller, make the corrugator shape better.Because the pressure is evenly,the top of the corrugator can be glued more evenly,make the single corrugated paper bond better.
3 Corrugated roller use 48Crmo alloy steel, though heat treatment, surface through grinding make tungsten carbide treatment.
4 Corrugated roller and pressure roller use high stability gasbag control system, also have air pressure control buffering function.
5 Glue quantity control use electric adjust, glue isolation device electric, glue system can operate independently when main machine stop, to avoid glue use up.Glue tank is made of stainless steel.
6 Movable type glue system, wash easily, maintenance and repair is more easy.
7 Simple control system and touch screen system, with colorful pictures show the operate sate, function choice,faliure indication,exclude and parameter setting all can act out the machine's multi function, easy operation and humanization.
8 Preset device inside with spray system, adjust the core paper's temperature and moisture.
9 Main,vice corrugated roller and pressure roller bearing all use high temperature grease, to make sure the bearing working life longer and running smoothly.
10 Pressure roller use unpowered structure, original design, advanced structure,greatly reduce the vibration and noise of the equipment at high speed.
11 Both ends of the pressure roller equiped with weighing sensor, which can direct detect the pressure at both ends of the pressure roller.



technical parameters:
1,effective width:2200mm     2,operate direction:left or right(Determined in accordance with the customer's facility)
3,design speed:200m/min                       4,range of temperature:160-200ºC
5,air source:0.4-0.9Mpa                 6,steam pressure:0.8-1.3Mpa
7,corrugate flute(UVtype or UVVtype)
Roller diameter parameters:
1.diameter of corrugated roller: ¢360mm  2,diameter of pressure roller: ¢415mm     
3,diameter of glue roller: ¢269mm       4,diameter of preheat roller: ¢400mm

3.SM-E type double facer
Structural features:
1 Heating plate surface by grinding treatment,hot plate width600mm,a total of 18 pieces heating plate,Cooling stereotypes Department 5 m.
Preheat board is made of contacts board,  in accordance with the national standard of pressure container, enclosed the pressure container certificate and inspection certificate.
2 Hot plate using the touch plate design structure. Plate movements using pneumatic spring-type structure.
3 On both sides of upper conveyor belt deviation adjustment adopts automatic adjustment,2 sets of the upper conveyor belt tensioning system.
4 Thermal pipe heating plate divided into four sections to control the temperature,it has a temperature display.
5 upper cotton belt with double cylinder S cotton belt tensioning device.
6 lower cotton belt with s-shaped correction manually tensioning mechanism, structure simple and practical,under with manual fine-tuning.
7 Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
8 electric  components used internationally renowned brands, device stable and reliable operation.
★
9 Main drive motor is variable frequency motor speed, low-speed torque, wide speed range, reliable, and easy maintenance.
10 hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.
★
11 The main backbone of high-strength GB profiles, solid structure, beautiful appearance, suitable for high speed working.

4 NCBD thin blade slitter scorer
(Zero Pressure Line)
Structural features:
★Synchronous servo motor control row of knives, cable. Automatic reset. Precise dimensions.change order time 3-8 seconds,the two machines can be achieved with no slow down immediately for a single memory of 999 order,non-stop automatic change order or manual change order can be realized.
★Schneider M258PLC control system, using CAN open line system, with order management capabilities, with the dryer speed synchronous signal input.
★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
★Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.
★Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters.
★knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency.
★Imported synchronous drive system, precision accurate, long life, low noise operation.