2 Layer corrugated cardboard production line from China
specification |
Equipment name |
UNIT |
QTY |
Unit price(USD) |
Remark |
ZJ-V5B |
Hydraulic shaftless mill roll stand |
a |
2 |
11,875 |
The spindle¢240mm,hyperbola heavy rocker,toothed chuck,multi-disc ventilated disc brakes,hydraulic drive lift,left and right translation,for medium.
Rail length 6000mm,trolley used 10mm plate welding. |
|
Paper trolley |
a |
4 |
|
|
RG-1-900 |
Preheater |
a |
2 |
6,650 |
roller¢900mm,including certificate of pressure vessel.Electromotion adjustment angle. |
SF-320C |
Fingerless type single facer |
a |
1 |
58,615 |
Corrugated main roller ¢320mm,material with 48CrMo alloy steel,tungsten carbide dealing,Tile roll modular group lifting transfer.Airbag ballasting structure,import main bearing,PLC automatic control glue,HMI touch screen,Breaks automatic parking relief,steam heating way. |
ZDF |
Conveyor bridge |
set |
1 |
5,415 |
Independent frequency motor drive lifting, transmission.Main beam is connected with the 20th channel, 16-beam, No. 63 angles, columns, etc. Both sides of the security fence, the word pedals, ladders. |
DHE-150 |
Single corrugated the aspect Cutter(Spiral knife Crosscutting,NC thin knife slitting,down stacking ) |
a |
1 |
87,115 |
AC servo control spiral knife structure,Touch screen display. Collect paper machine adopting a classification adjustable count output cardboard,The maximum length of stacked is 1.3 meters. pull paper feed and transverse motor is all frequency speed control, NC thin knife slitting 5 group blades.Spiral knife Crosscutting. |
ZJ-V5B hydraulic shaftless mill roll stand
- structural feature:
- Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
- Brake adjustable adopts multipoint braking system.
- Every stand matched two sets paper car , and they can paper on the both sides at the same time.
RG-1-900 preheater
- Preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
- Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
- Electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
- Effective width:1600mm 2,diameter of preheat roller:¢900mm
3,angle adjustment range:360°rotation 4,angle shaft diameter:¢110mm×2
5,steam temperature:150-180ºC 6,steam pressure:0.8-1.3Mpa
7,equipment size:Lmx3.3*Wmx1.1*Hmx1.3 8,single weight:MAX1800Kg
9,working power:380V 50Hz 10,Motor power:250W short(S2)working system
- Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
Steam rotation joint |
Quanzhou yujie |
|
preheater |
Hangang or jigang |
Q235Bpressure containerboard |
bearing |
HRB,ZWZ,LYC |
|
Seat belt bearing |
Zhejiang wuhuan |
|
Reducer |
Shandong dezhou |
|
contactor |
France |
|
Angle axis |
|
GB seamless steel pipe¢110 |
traps |
beijing |
Inverted bucket |
SF-320C fingerless type single facer
- adopt hood suction structure,matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
- High quality resin sand casting,wall thickness 200mm.Adopt independent gear box, Universal joint transmission structure.
- install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.
- Glue roller unit structure with the overall relocation,Maintenance can sway the machine at the overall maintenance,improve the working efficiency.
- The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.
- Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
- Glue department using integrated slide structure,Glue roller surface after grinding engraved with 25 lines and pit-style textured hard chrome plating.
- corrugated roller adopt tungsten carbide dealing,diameter of the main corrugated roller¢ 320mm,Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→Hard chrome plating,hardness of surface is HRC58degrees.
- Active force variable frequency motor drive, energy efficient, low failure rate.
- Glue wide electric adjust to changes in the width of the paper used.
- Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy.
- Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery.
- effective width:1600mm 2,operate direction:left or right(Determined in accordance with the customer's facility)
3,design speed:150m/min 4,range of temperature:160-180ºC
5,air source:0.4-0.9Mpa 6,steam pressure:0.8-1.3Mpa
7equipment:Lmx3.5*Wmx1.7*Hmx2.2
- Roller diameter parameters:
1,corrugated roller:up¢313mm down¢316mm pressure roller:¢320mm
2 ,glue roller:¢240mm fixed paste roller: ¢140mm preheat roller:¢402mm
- Powered motor parameters:
- main frequency drive motor:18.5KW rated voltage:380V 50Hz Continuous (S1) working standard
2,suction motor:11KW rated voltage:380V 50Hz Continuous (S1) working standard
3,glue reducer:100W rated voltage:380V 50Hz Continuous (S2) working standard
4,glue gap motor:250W rated voltage:380V 50Hz short(S2) working standard
5,glue pump motor:2.2KW rated voltage:380V 50Hz Continuous (S1)working standard
1,Special pulley crane configuration tile roll maintenance, convenient to use when maintenance tile roll, and fast.
2,Configuring an external guide pulley crane to lengthen the trip, in order to successfully remove the line outside the repair parts.
- Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
wallboard |
Production by own |
HT250 |
Transmission box |
hebei |
QT450 |
Corrugated roller |
|
Alloy steel corrugated |
Rotation joint and Metal Hose |
Fujian quanzhou yujie |
|
Main frequency motor |
Hebei hengshui yongshun motor factory |
|
Reducer motor |
Taiwan chengbang |
|
Bearings |
HRB,ZWZ,LYC |
|
Corrugated roller and pressure roller bearing |
America Timken |
|
Seat belt bearing |
Zhejiang wuhuan |
|
High pressure fans |
Shanghai yingfa motor factory |
|
cylinder |
Zhejiang sonor CSM |
|
Solenoid valve |
Japan SMC or Taiwan Airtac |
|
traps |
beijing |
Inverted bucket type |
contacts |
France |
|
button |
Chint NP2 series |
|
Air switch |
French |
|
Position Sensor |
Japan OMRON |
|
Frequency controller |
Taiwan delta |
|
PLC |
Taiwan delta |
|
Human Machine Interface |
Taiwan WEINVIEW or MCGS |
|
Lose rubber pump |
Hebei botou |
|
ZDF conveyor bridge
- This part of the main frame with channel, beam, angle and so connected together.
- other sides are equipped with safety barriers and security herringbone pedal operation face a safety ladder, ensure staff safety and ease of operation.
- independent variable frequency motor lifting mechanism, PVC conveyor belt, a single watt of cardboard into a wavy rule stable.
- All roller surface after grinding hard chrome plated.
- Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing transportation resistance cardboard.
1,working width:1600mm Highest height:3000mm Working speed:150m/min
2,Paper roll and tension roller: ¢130mm Conveyor roller:¢180mm
3,Single-sided corrugated lift motor:3KW (frequency) 380V 50Hz Continuous(S1)Working standard
- Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
The bridge main skeleton |
Tiangang or tanggang |
NO20channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected. |
guardrail |
tiangang |
¢42mmLow pressure fluid pipe |
Paper lifting leather belt |
Shanghai |
PVC conveyor |
Cardboard conveyor |
Hebei |
Parallel transport rubber band |
Seat belt bearing |
Zhejiang wuhuan |
|
Paper motor |
Hebei hengshui |
|
Conveying rollers and the rollers, the paper roll |
Tiangang Seamless steel pipe |
|
contactor |
CHNT or DELIXI |
|
Trip switch |
Zhejiang CHNT |
|
Note: All the roller surface after grinding and hard chrome plated
DHE-150 Single corrugated the aspect Cutter(Spiral knife Crosscutting,NC thin knife slitting,down stacking )
1,Store 200 groups of orders, the man-machine interface, the screen displays information can be found at any time, modify, append, cancel.
2,American Emerson servo motor drive controller, high-performance synchronous servo motor drive.
3,Cutting Machine adopts inlaid front steel blade structure, hardened gear grinding backlash-free transmission, high precision and long life.
4,Host wall of gray cast iron, rigidity, vibration resistance.
5,stacking adopt gantry platform lifting, Reach a certain number of right-angle transverse,Three sections of the paper,Some hair design paper roll straight bend output,Second overlapping fixed-length buffer,three part points Pneumatic separate ,Accelerated export cardboard.Improve working efficiency. The maximum length of stacked is 1.6 meters .This machine is suitable for efficient production color printing business.
6,Full servo motor control, change order fast, for a single time 1-3 seconds.
7,Using thin tungsten alloy steel knife,blade sharp,the using life is more than 8000000 meters.
8,Brothers for computer-controlled, automatic or manual knife sharpener can be divided trimming knife edge, increase productivity.
9,Imported synchronous drive system, precision accurate, long life, low operating noise.
10,From high-quality imported industrial computers and high-performance programmable controller configuration, lower computer control system.
1,The maximum working width:1600mm 2,operation direction:left or right(Determined in accordance with customer plant)
3,The maximum mechanical speed:150m/min 4,Mechanical configuration:Computer spiral knife crosscutting
5,Cutting length:300-1600mm 6,Minimum slitting width:180mm
7,Precision Cutter:±1mm(Uniform) ±1.5mm(Non-uniform) 8,5 groups ¢200blades
- Roller diameter parameters:
- Cross on the knife shaft diameter:¢200mm Balancing done deal
2,Cross under the knife shaft diameter:¢200mm Balancing done deal
3,Under the pull roller diameter:¢156mm Balancing done deal
Note: After all have been grinding rollers, hard chrome plated at (upper and lower arbor exception) processing.
- Power motors and electrical parameters:
1,Main drive motor power:12.5KW Full AC synchronous servo motors
2,Pull the paper motor power:3KW(Frequency Control)
3,Feed motor power:1.5KW(Frequency Control)
4,Transverse motor power:0.75KW(Frequency Control)
CUTOMERS
MACHINE PHOTOS